3rd Generation Specific (1993-2002) 1993-2002 Discussion including performance modifications and Technical Support Sections.
Sponsored by:

Clutch release cylinder problem

Thread Tools
 
Search this Thread
 
Old Apr 4, 2004 | 10:38 PM
  #1  
Scrub's Avatar
Thread Starter
bow leggin'
Tenured Member: 20 Years
iTrader: (25)
 
Joined: Jul 2002
Posts: 6,061
Likes: 5
From: Delaware
Angry Clutch release cylinder problem

My engine is out right now...has been for a while. Anyway I put a stainless clutch line on. So I am ready to put my engine back in now. But I looked at the clutch realese fork before I did anything and I noticed the push rod was pushed out past the clutch release fork. When I tried to push it back into place it wouldn't budge. I took the release cylinder out and what not to try to get it back in place, but it wouldn't go. so what i did was get the release cyliner as close to the bell housing as possible and got long bolts which pulled it together. So I got it back together with the push rod behind the release fork. But now I can not get the release fork to move like it normally does. It feels like the clutch release cylinder is stuck or something....any ideas? I could really use some help on this one, im stumped.
Reply
Old Apr 5, 2004 | 07:39 AM
  #2  
Scrub's Avatar
Thread Starter
bow leggin'
Tenured Member: 20 Years
iTrader: (25)
 
Joined: Jul 2002
Posts: 6,061
Likes: 5
From: Delaware
NO one knows?
Reply
Old Apr 5, 2004 | 08:23 AM
  #3  
Mahjik's Avatar
Mr. Links
Tenured Member 20 Years
iTrader: (1)
 
Joined: Aug 2001
Posts: 27,595
Likes: 43
From: Kansas City, MO
Hmmm, what I would recommend is pulling the slave cylinder back out then disconnect the clutch line from the brake reservoir (to relieve pressure on the slave).

See if you can move the clutch fork without the slave cylinder attached. If you can, reconnect the slave cylinder (without the clutch line attached to the brake reservoir). Then connect the clutch line back up and bleed/pressurize the clutch/brake lines again.
Reply
Old Apr 5, 2004 | 11:48 AM
  #4  
Scrub's Avatar
Thread Starter
bow leggin'
Tenured Member: 20 Years
iTrader: (25)
 
Joined: Jul 2002
Posts: 6,061
Likes: 5
From: Delaware
you da man, I'll give it a shot
Reply
Old Apr 5, 2004 | 04:27 PM
  #5  
rex u.k's Avatar
Senior Member
Tenured Member 10 Years
 
Joined: Jun 2003
Posts: 322
Likes: 0
From: England,u.k
Failing that, your piston inside the cylinder may have become wedged, this would have happened if the clutch got pressed with the engine out.The push rod would have forced the piston too far back and it can get wedged on the edge of the bore, then you try to push it back in but it isn't happening.

Obviously you will only see this if you pull the cylinder and remove the rubber boot, if this is the case then your piston will most likely be scrap because it will have become scored badly when you pulled the cylinder back in with the long bolts.
Reply
Old Apr 5, 2004 | 05:00 PM
  #6  
Scrub's Avatar
Thread Starter
bow leggin'
Tenured Member: 20 Years
iTrader: (25)
 
Joined: Jul 2002
Posts: 6,061
Likes: 5
From: Delaware
****! I guess I better get mazda on the phone then eh?
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
whinin
Introduce yourself
17
Mar 30, 2019 07:53 PM
83revival
New Member RX-7 Technical
4
Sep 3, 2015 10:42 PM




All times are GMT -5. The time now is 11:48 PM.