3rd Generation Specific (1993-2002) 1993-2002 Discussion including performance modifications and Technical Support Sections.
Sponsored by:

Billet diff case?

Old Jun 14, 2023 | 01:47 AM
  #51  
Billj747's Avatar
Senior Member
Tenured Member: 15 Years
Liked
Loved
Community Favorite
 
Joined: Oct 2006
Posts: 440
Likes: 339
From: SoCal
Originally Posted by mr2peak
I didn't come up with $700 for the cover, that was Billj747 in post #43, not sure why he's pointing at me? However, that is what they cost. The cheaper options, like the Greddy, are sand cast.
Yes you did, post #22 dude...

Originally Posted by mr2peak
OS-G super lock shouldn't chatter, but it's also one of the most expensive options. The KAZZ is known to chatter, less plate clutch pairs with a shorter life, but plenty good for most people.
They do. I have one in my NSX and will be swapping it out for a wavetrac. I've also used them in RX8s, EVOs, 350Zs, and countless other cars along with writing this article on how to tune them:

https://motoiq.com/project-nsx-part-...ifferential/3/

Originally Posted by mr2peak
Sure, the 8.8 is a great option if you don't mind cutting up your subframe, welding, and moving on from the stock style parts. Some of us, for better or worse, want to keep the FD as true as possible to its origin. I'd argue people looking for an upgraded FD trans with a billet main shaft vs swapping to a CD009 or similar, might want to stick with the OEM style housing along with a true motorsports clutch type diff for reasons other than pure rationality. Modding cars isn't really rational anyway, try justifying why you own an old rotary without resorting to "because it's just so cool".

Billet diff housings exists for other platforms. I guess those guys are all idiots for not just swapping in an 8.8?

Should we all just LS swap? Hell, just go buy a Tesla and get over-the-air mods..
It appears you haven't looked into the Ford 8.8" install. There is not 'cutting' of the subframe. You simply drop the subframe then weld in the "X" brace at 4 points on your subframe, and then the Ford 8.8" diff bolts right in. The driveshaft is essentially the same length as stock but requires the Ford bolt pattern by modifying the Ford flange or the driveshaft. Many cars from Supras to BMWs and GT86s are now using Ford 8.8" because of how strong they are. Other cars may not have the room to fit the diff and thus require a billet option 4-times the price or more.

It all depends on the usage and need. For around an extra $1,000 I would prefer a bulletproof diff and axle setup that does not chatter like an OS Giken (let alone KAAZ). If the chatter does not bother you and if your usage and power won't break the stock 8" ring and pinion or axles, the OS Giken and brace/girdle is a less expensive option that's probably good for most.

Last edited by Billj747; Jun 14, 2023 at 01:51 AM.
Reply
Old Jun 14, 2023 | 11:41 AM
  #52  
TeamRX8's Avatar
10000 RPM Lane
Tenured Member: 15 Years
iTrader: (2)
 
Joined: Oct 2006
Posts: 2,741
Likes: 925
From: on the rev limiter
^^^^

.
Reply
Old Jun 14, 2023 | 01:16 PM
  #53  
mr2peak's Avatar
Thread Starter
Rotary Enthusiast
 
Joined: Dec 2016
Posts: 928
Likes: 1,060
From: Bangkok
My bad Billj747, I wrote that a few months ago. At least I backed it up by saying that's a realistic price. The B2A billet cover is $800, seems insane honestly. The cover doesn't break anyway, it's the nose of the diff that snaps off. The gas tank blocks most of the cover bling anyway, but I guess it has it's place.

Just checked out the MotoIQ article you wrote, "The OS Giken LSD has some of the smoothest operation of any aftermarket LSD we have tested with minimal to no noticeable ‘chattering’ side effects." Is this something that developed later on once you put more miles on the diff? Or did you change something else in clutch pack / spring setup that lead to more chatter?

No Wavetrac for the FD case, that's another solid argument for going 8.8

It's a 2 rotor on pump so I doubt I'll be breaking axels. Nothing else on this car is prepared for that level anyway.

Originally Posted by TeamRX8
^^^^

.
If you feel like coming to this thread to help and add info, like talking about a Winters QC, I'm all ears. Otherwise try to keep the personal stuff in the politics forum where it belongs, you're welcome to come back there and insult me as much as you want.
Reply
Old Jun 15, 2023 | 06:46 AM
  #54  
mr2peak's Avatar
Thread Starter
Rotary Enthusiast
 
Joined: Dec 2016
Posts: 928
Likes: 1,060
From: Bangkok
@Billj747 I live in Thailand, getting the Ronin kit here is a bit more costly. I'm not sure we have the correct 8.8s here as well, so that's just more cost in shipping and taxes.

You guys seen that full carbon bodied FD? That makes no sense. Maybe that dude wants a billet diff case
Reply
Old Jun 16, 2023 | 01:50 AM
  #55  
Narfle's Avatar
Rx7 Wagon
Tenured Member: 20 Years
Liked
Loved
Community Favorite
iTrader: (16)
 
Joined: Nov 2002
Posts: 6,988
Likes: 892
From: California


Reply
Old Jun 16, 2023 | 02:48 AM
  #56  
TeamRX8's Avatar
10000 RPM Lane
Tenured Member: 15 Years
iTrader: (2)
 
Joined: Oct 2006
Posts: 2,741
Likes: 925
From: on the rev limiter
you can’t afford a Ronin kit, but came seeking a billet diff housing

you’re doing a better job than I ever could

it has nothing to do with politics either, it’s here because this is where it applies
.

Last edited by TeamRX8; Jun 16, 2023 at 02:51 AM.
Reply
Old Jun 16, 2023 | 05:39 AM
  #57  
mr2peak's Avatar
Thread Starter
Rotary Enthusiast
 
Joined: Dec 2016
Posts: 928
Likes: 1,060
From: Bangkok
Originally Posted by mr2peak
@Billj747 I live in Thailand, getting the Ronin kit here is a bit more costly. I'm not sure we have the correct 8.8s here as well, so that's just more cost in shipping and taxes.
Originally Posted by TeamRX8
you can’t afford a Ronin kit, but came seeking a billet diff housing.
Never said I couldn't afford it. But it would be $4,500 by the time I had it in hand. So yeah, of course I'm exploring options.


Once upon a time I said "I wonder who makes covers for the wheel wells in the FD engine bay"? Now I make nice carbon (and carbon/kevlar) covers for the wheel wells in the FD engine bay. Sometimes asking and exploring options leads to more income or a better end product.


This is for you @TeamRX8 , I know your beliefs are important to you.“Be kind to one another, tenderhearted, forgiving one another, as God in Christ forgave you.”

Ephesians 4:32 ESV
Reply
Old Jun 16, 2023 | 07:42 AM
  #58  
Sgtblue's Avatar
Urban Combat Vet
Tenured Member: 20 Years
Liked
Loved
Community Favorite
iTrader: (16)
 
Joined: Oct 2003
Posts: 12,160
Likes: 983
From: Mid-west
Originally Posted by mr2peak
…..
Once upon a time I said "I wonder who makes covers for the wheel wells in the FD engine bay"? Now I make nice carbon (and carbon/kevlar) covers for the wheel wells in the FD engine bay. Sometimes asking and exploring options leads to more income or a better end product.

If this was a feeler for interest in a billet differential case you wanted to offer, maybe you should’ve just said so. Probably still wouldn’t have gone the way you wanted, but the thread would be mercifully shorter.

Last edited by Sgtblue; Jun 16, 2023 at 08:16 AM.
Reply
Old Jun 16, 2023 | 08:27 AM
  #59  
mr2peak's Avatar
Thread Starter
Rotary Enthusiast
 
Joined: Dec 2016
Posts: 928
Likes: 1,060
From: Bangkok
lol it was just me asking if anyone has made one in the past. Sometimes you ask about things like this, and someone posts up a crazy build by some dude on Neptune with a bunch of really interesting details
Reply
Old Jun 16, 2023 | 03:11 PM
  #60  
SETaylor's Avatar
Poodle Powered
Tenured Member: 5 Years
iTrader: (6)
 
Joined: Dec 2020
Posts: 367
Likes: 258
From: Allentown PA/ Three Mile Island
Originally Posted by Valkyrie
I am having problems with leaks, mostly.. which I think could be related to heat?
Don't quote me on this, but I believe that when the gear oil in the differential is overheated, it will expand and weep out of the vent on the differential and maybe the drain plug too. I think ptrhahn and smokey had issues like that where the fix was adding a differential cooler. Same story for transmission.
Reply
Old Jun 16, 2023 | 06:25 PM
  #61  
Valkyrie's Avatar
Lives on the Forum
Tenured Member: 20 Years
Liked
Loved
Community Favorite
 
Joined: Oct 2004
Posts: 5,176
Likes: 171
From: Japanabama
Originally Posted by SETaylor
Don't quote me on this, but I believe that when the gear oil in the differential is overheated, it will expand and weep out of the vent on the differential and maybe the drain plug too. I think ptrhahn and smokey had issues like that where the fix was adding a differential cooler. Same story for transmission.
Tranny pukes oil like a drunk college girl…
Reply
Old Jun 18, 2023 | 09:47 AM
  #62  
Billj747's Avatar
Senior Member
Tenured Member: 15 Years
Liked
Loved
Community Favorite
 
Joined: Oct 2006
Posts: 440
Likes: 339
From: SoCal
Originally Posted by mr2peak
Just checked out the MotoIQ article you wrote, "The OS Giken LSD has some of the smoothest operation of any aftermarket LSD we have tested with minimal to no noticeable ‘chattering’ side effects." Is this something that developed later on once you put more miles on the diff? Or did you change something else in clutch pack / spring setup that lead to more chatter?

No Wavetrac for the FD case, that's another solid argument for going 8.8

It's a 2 rotor on pump so I doubt I'll be breaking axels. Nothing else on this car is prepared for that level anyway.
That was written prior to Wavetrac being an option and relative to its clutch type competitors. My article explains how I reduced chatter further by deactivating plates and installing different preload and negative springs. There are some conditions that cause an occasional "pop" from the diff which is annoying.

I was talking to Wavetrac about making an application for the FD because it would probably be the best all-around option for the stock diff housing. My build quickly got out of hand so I went the 8.8 route.

You'll likely be fine with the stock axles and a girdle would be really good, cheap insurance. But then it still comes down to the lsd options.

Originally Posted by Narfle

It's relative. Mike is probably referring to a constant "chatter" like a KAAZ, but the osg will often have a "pop" or two when making very tight turns or accelerating moderately when making a turn, both of which were acceptable to me years ago but in a DD it's annoying and no longer acceptable.

Last edited by Billj747; Jun 18, 2023 at 09:54 AM.
Reply
Old Jun 19, 2023 | 04:07 AM
  #63  
Slides's Avatar
Arrogant Wankeler
Tenured Member: 15 Years
Liked
Loved
Community Favorite
 
Joined: Nov 2006
Posts: 1,010
Likes: 233
From: Hunter Valley NSW Australia
I'm surprised the OSG is that aggressive, I have a cusco and I actually want more pre-load in it, never had any dramas with low load chatter or binding, certainly no more than the factory diff. It's such a shame the factory torsen was cross gear type and not parallel like the truetrac, would have been strong enough then and had more internal resistance.
Reply
Old Jun 19, 2023 | 06:50 AM
  #64  
Billj747's Avatar
Senior Member
Tenured Member: 15 Years
Liked
Loved
Community Favorite
 
Joined: Oct 2006
Posts: 440
Likes: 339
From: SoCal
Originally Posted by Slides
I'm surprised the OSG is that aggressive, I have a cusco and I actually want more pre-load in it, never had any dramas with low load chatter or binding, certainly no more than the factory diff. It's such a shame the factory torsen was cross gear type and not parallel like the truetrac, would have been strong enough then and had more internal resistance.
Every application is different but for the most part, OSGs pretty much always have some sort of clunk/chatter. Is your Cusco in an FD? Why do you want more preload?

Last edited by Billj747; Jun 19, 2023 at 08:59 AM.
Reply
Old Jun 19, 2023 | 08:58 AM
  #65  
Billj747's Avatar
Senior Member
Tenured Member: 15 Years
Liked
Loved
Community Favorite
 
Joined: Oct 2006
Posts: 440
Likes: 339
From: SoCal
Repost
Reply
Old May 21, 2024 | 06:15 PM
  #66  
FD Wheel Covers In Carbon's Avatar
Sponsor
Liked
Loved
Community Favorite
 
Joined: Apr 2024
Posts: 208
Likes: 65
From: Thailand / USA
GTRs get all the good stuff...

Billet case to hold 8.8 diff and gears, bolts right into a GTR. Would be an amazing product for the FD.

Reply
Old May 22, 2024 | 11:15 AM
  #67  
Billj747's Avatar
Senior Member
Tenured Member: 15 Years
Liked
Loved
Community Favorite
 
Joined: Oct 2006
Posts: 440
Likes: 339
From: SoCal
Originally Posted by FD Wheel Covers In Carbon
GTRs get all the good stuff...

Billet case to hold 8.8 diff and gears, bolts right into a GTR. Would be an amazing product for the FD.
That setup is about $10K AUS ($6,700 USD) and includes DSS Pro Axles ($3K), an Eaton TrueTrac LSD ($675), and either a 3.5 or 4.1 ring & pinion ($200). That makes the aluminum housing under $2K which is pretty darn good.

I would need to look into it more, but a quick search shows IRS Ford 9" housings for $500-2,000. If they really are under $1K then that's hard to pass up on if you need a diff more capable than the Explorer 8.8's 1,000-1,500 limit. Especially since Grannas is offering a 9" subframe for the FD. If the 9" is closer to $2K, then the PRP aluminum one might be a decent option, especially for road racing; but then again, the Explorer 8.8 is probably more than enough for even 3 and 4 rotor road race cars.
Reply
Old May 22, 2024 | 11:59 AM
  #68  
FD Wheel Covers In Carbon's Avatar
Sponsor
Liked
Loved
Community Favorite
 
Joined: Apr 2024
Posts: 208
Likes: 65
From: Thailand / USA
That's a billet GTR diff case, that's made to hold the 8.8 internals. Bolt it in and go 8.8 upgrade, no welding of other mods.

That would be great for an FD.
Reply
Old May 22, 2024 | 12:14 PM
  #69  
Billj747's Avatar
Senior Member
Tenured Member: 15 Years
Liked
Loved
Community Favorite
 
Joined: Oct 2006
Posts: 440
Likes: 339
From: SoCal
Originally Posted by FD Wheel Covers In Carbon
That's a billet GTR diff case, that's made to hold the 8.8 internals. Bolt it in and go 8.8 upgrade, no welding of other mods.

That would be great for an FD.
Correct, it's an R200 housing was also used in the 280Z, 300ZX, S13, Datsun 510, etc... It would take similar modifications as the 8.8 to get the R200 to work, which isn't bad at all and far easier than trying to stuff a Ford 9" in there, which Grannas did do with their new fabricated subframe. But prior to that billet R200 being made, the Ford 8.8" diff is better and more available than the stock R200.

Stock FD < R200 < Ford 8.8" < Billet R200 < Ford 9"
Reply
Old May 22, 2024 | 06:17 PM
  #70  
FD Wheel Covers In Carbon's Avatar
Sponsor
Liked
Loved
Community Favorite
 
Joined: Apr 2024
Posts: 208
Likes: 65
From: Thailand / USA
I mean, I want a billet FD case that holds a ford 8.8, just like this R200 case with 8.8 internals.

Drop your FD diff, bolt up the billet case with 8.8 internals, go have fun. Keep the PPF, use braces, whatever you want. But in OEM style fitment.
Reply
Old Sep 26, 2024 | 11:39 AM
  #71  
600HP CLUB's Avatar
Senior Member
Tenured Member 20 Years
 
Joined: Jan 2002
Posts: 725
Likes: 14
From: Northern California
Originally Posted by FD Wheel Covers In Carbon
I mean, I want a billet FD case that holds a ford 8.8, just like this R200 case with 8.8 internals.

Drop your FD diff, bolt up the billet case with 8.8 internals, go have fun. Keep the PPF, use braces, whatever you want. But in OEM style fitment.
same, i wish fd had some bolt on way which doesn't have to involve extreme measures like welding the whole new subframe.

s2000 guys have it made - https://www.grannasracing.com/collec...onda-s2000-s2k
Reply
Old Sep 26, 2024 | 02:06 PM
  #72  
ptrhahn's Avatar
Lives on the Forum
Tenured Member: 20 Years
Liked
Loved
Community Favorite
iTrader: (11)
 
Joined: Feb 2002
Posts: 9,283
Likes: 710
From: Arlington, VA
A new case that would hold Ford internals, but be compatible with all OE (or aftermarket) FD mounting would actually be a great upgrade that, even if it were pricy, would save a lot of other costs and headaches.
Reply
Old Sep 26, 2024 | 09:34 PM
  #73  
Billj747's Avatar
Senior Member
Tenured Member: 15 Years
Liked
Loved
Community Favorite
 
Joined: Oct 2006
Posts: 440
Likes: 339
From: SoCal
That seems a bit pointless when PPFs and stock FD diff housings both fail in the 400-450whp range. Spending ​​​​​$3,500 on a billet housing, $200 on a gear, and $600-1,400 on an LSD ($4,300-5,100) on a differential to be limited by a 400whp capable PPF does not make a lot of sense.

The stock Ford 8.8 explorer housing is more than enough, it's cheap, and the Ronin kit is easy to install.
​​​​​​
Reply
Old Sep 28, 2024 | 03:50 PM
  #74  
ptrhahn's Avatar
Lives on the Forum
Tenured Member: 20 Years
Liked
Loved
Community Favorite
iTrader: (11)
 
Joined: Feb 2002
Posts: 9,283
Likes: 710
From: Arlington, VA
Well, the FD billet casing with Ford internals would solve the diff housing limitation as well as the ratio limitation, and if you already have all of the FD diff infrastructure (like a Sikky or Fisch brace, bushings, rear cover or pump/cooling etc.), its a bolt-in affair vs. dropping the subframe, taking it someplace and paying for it to be welded and painted/powdercoated, and reinstalling. The Ronin or Grannas kit itself isn't cheap.

I've no need for an aftermarket LSD, i'd be perfectly happy with a Cobra torsen. Actually, I doubt I'll actually ever break the OE diff, but at some point I will upgrade the trans, and will want more flexibility with the rear gear ratio, and a little extra toughness wouldn't hurt.
Reply
Old Sep 30, 2024 | 08:17 PM
  #75  
Billj747's Avatar
Senior Member
Tenured Member: 15 Years
Liked
Loved
Community Favorite
 
Joined: Oct 2006
Posts: 440
Likes: 339
From: SoCal
Originally Posted by ptrhahn
Well, the FD billet casing with Ford internals would solve the diff housing limitation as well as the ratio limitation, and if you already have all of the FD diff infrastructure (like a Sikky or Fisch brace, bushings, rear cover or pump/cooling etc.), its a bolt-in affair vs. dropping the subframe, taking it someplace and paying for it to be welded and painted/powdercoated, and reinstalling. The Ronin or Grannas kit itself isn't cheap.

I've no need for an aftermarket LSD, i'd be perfectly happy with a Cobra torsen. Actually, I doubt I'll actually ever break the OE diff, but at some point I will upgrade the trans, and will want more flexibility with the rear gear ratio, and a little extra toughness wouldn't hurt.
The Ronin 8.8" adapter kit is $989 and an explorer diff is $250. That's $1,239 for a diff you're happy with vs $3,850 for the $3,500 billet diff, $200 gear, and $180 for a cheap Traction-Lok LSD.

It doesn't make sense to spend $2,611 more and still limited by the PPF at 400whp. ​​​​​For that price difference, you could probably hire a shop to pull your subframe, weld and paint it, and reinstall it and still have a lot of money left over.

Or you could buy a $150 MIG welder and drop the subframe yourself (which took me less than 1 hour in a parking lot with a jack and jackstands) and weld it yourself, which is not too difficult, and have a setup that will easily handle over 1,000whp.
​​​
Upgrading to an explorer rear end should be done as preventative maintenance for any build that plans on seeing over 400whp BEFORE going down the rabbit hole of sinking money into diff braces or aftermarket LSDs.

Last edited by Billj747; Sep 30, 2024 at 11:28 PM.
Reply

Thread Tools
Search this Thread

All times are GMT -5. The time now is 01:37 PM.