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View Poll Results: Would you be interested in tubular front control arms?
Yes
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83.33%
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Any interest in tubular front control arms?

Old Jan 24, 2002 | 03:17 PM
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From: Redmond, WA
Any interest in tubular front control arms?

With replaceable ball joints? Once your stock ball joints wear out, you'll have to replace the entire control arm because the ball joints are not serviceable.

Even at Mazda Comp pricing, this could cost you $800+ if you had to replace all four front control arms (upper and lower, each side).

If you could get a set of four in the $400-500 range and never have to replace a control arm again, would it be worth it to you?

Just curious, since I'm probably going to have a set made for myself.
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Old Jan 24, 2002 | 03:22 PM
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From: Sicklerville, South Jersey!!
snifffing....do i smell a group buy...if there around..400's or low 5's
im in
**** i could cover half the cost selin my old arms with your bushings
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Old Jan 24, 2002 | 03:23 PM
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I'd be in.
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Old Jan 24, 2002 | 03:41 PM
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Well, there are a couple options. One is to eliminate the bushings and use a rod-end style suspension, but those won't hold up long on the street when subjected to road grit by daily driving. They'll eventually eat themselves up because they have no dust covers to protect the bearings. They're also very noisy.

Second option is to produce a tubular arm which uses stock bushings (or Unobtainium bushings, in Bacon's case) which doesn't have the problems of a rod-end suspension, but would be a little heavier.

Either way, you'd still have a cheap replaceable ball joint should yours ever wear out.
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Old Jan 24, 2002 | 03:44 PM
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Hell yes. I was almost ready to buy the set they sell in Japan. I dont really drive my FD on the street so I want rodends.
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Old Jan 24, 2002 | 04:01 PM
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From: Crescent City, CA
i want the rear wishbones also
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Old Jan 24, 2002 | 04:08 PM
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Originally posted by ghiaracer
Hell yes. I was almost ready to buy the set they sell in Japan. I dont really drive my FD on the street so I want rodends.
What's the price on those... $2,800 or so?
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Old Jan 24, 2002 | 04:28 PM
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Anyone have a pic of the stock diagram (from the FSM) to compare?
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Old Jan 24, 2002 | 04:32 PM
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yeah 2800
But for what you get...
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Old Jan 25, 2002 | 09:11 AM
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Does anyone have a picture of the stock control arms from the FSM?
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Old Jan 25, 2002 | 11:54 AM
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From: san ysidro, ca.
.

what kind of metal are you going to used?
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Old Jan 25, 2002 | 12:08 PM
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Re: .

Originally posted by pedro kim
what kind of metal are you going to used?
Titanium. Just kidding.

I'll have to consult with my fabricator to see what he recommends. Chromemoly steel, more than likely, for strength and weight savings.
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Old Jan 25, 2002 | 12:11 PM
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From: Redmond, WA
Originally posted by DomFD3S
Does anyone have a picture of the stock control arms from the FSM?
FSM?

Here are a few good pictures of the stock control arms...

http://www.geocities.com/valspeed/RX...ront_susp1.jpg
http://www.geocities.com/valspeed/RX...ront_susp2.jpg
http://www.geocities.com/valspeed/RX...ront_susp4.jpg
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Old Jan 25, 2002 | 12:12 PM
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For some reason, it says "This page is not available". Is it just me?
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Old Jan 25, 2002 | 12:40 PM
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Originally posted by DomFD3S
For some reason, it says "This page is not available". Is it just me?
Just copy and paste the address. For some reason this happens with a lot of picture posts.
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Old Jan 25, 2002 | 12:40 PM
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From: The 'Nati, Ohio
Originally posted by DomFD3S
For some reason, it says "This page is not available". Is it just me?
Geocities doesn't let you directly link to them.

Put your arrow over the link and drag it up to the address bar.

Later,
Patrick

Last edited by pweizman; Jan 25, 2002 at 01:29 PM.
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Old Jan 25, 2002 | 01:13 PM
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Sorry, the geocities links work for me, but as mentioned, you may have to cut and paste or drag the link to the Address/URL area of your browser.
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Old Feb 4, 2002 | 09:40 PM
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Jim,

Did you mean that if have it made out of chromoly steel, it would be slightly heavier than the stock arms? In one post you said it would be heavier, then in another you'd chose the c. steel for the weight savings. is it, you'd chose the c. steel since its light and saves weight over other material, but still a tad heavier than stock? Or its lighter than stock? Just trying to clarify it to myself.
Tim Benton
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Old Feb 4, 2002 | 10:39 PM
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From: Redmond, WA
Originally posted by Tim Benton
Jim,

Did you mean that if have it made out of chromoly steel, it would be slightly heavier than the stock arms? In one post you said it would be heavier, then in another you'd chose the c. steel for the weight savings. is it, you'd chose the c. steel since its light and saves weight over other material, but still a tad heavier than stock? Or its lighter than stock? Just trying to clarify it to myself.
Tim Benton
Chromemoly steel is stronger than mild steel so tubing with thinner walls can be used. In general, that makes the component (like a roll cage) lighter. Whether or not there's a significant weight savings over the stock forged aluminum pieces remains to be seen, but I would suspect so, especially where the lower control arm is concerned.

I need to get my rear suspension fabricated first, but will be talking to the fabricater about the control arms for the front shortly thereafter. I'll also be starting work on a light kit soon, so there's a lot going on.
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Old Feb 5, 2002 | 02:50 PM
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Hi Jim.
Chromemoly tubing is great stuff but post weld stress relieving is” MANDITORY.” Lots of people will say I am full of Sht. I have seen welds break, crack, shatter ect. I saw the aftermath of a cage that busted up. I talked with the cars owner and he said that the fabricator bead blasted portions of the cage to clean it. “Very stupid because it work hardened the welds.”

If you have pieces made please make sure the welder is certified. Certification is easy. He should at least be able to pass the 5G. Then x-ray and stress relieve the welds. X-ray optional. If you do the minimum you will definitely sleep better knowing that when you are at speed and bump something your C-arms are not going to break apart.

Oh buy the way I work in the pressure vessel field. Section VIII DIV I II V and many more sections of the ASME code that are a pain in the ***. I have done Quality Control, Destructive Testing and read X-rays on welds in SAW, Inner shield, ECT. for more than 10 years. I know bla, bla, bla. So to end this to end this I am sure unwanted lecture “PLEASE” have the welds stress relieved you will thank me later.

Just out of curiosity when is your projected finish date. Mine was 11/1/01. and mine is stile in pieces.

Best of luck with your project
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Old Feb 13, 2002 | 07:29 PM
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Speaking of tubular stuff, Does anyone have chassis building experience that might be able to tell me about using a tube frame for just the firewall forwards? I'm particularly interested in attatchment to the rear, and if a set of 1/4 inch plates welded to the FD would be strong, for attachment points, to spread out the load to the thin sheetmetal.

Les
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Old Feb 24, 2002 | 02:08 AM
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Jim,

I will be interested when I need to replace the ball joints. I might do it before to get more degrees of freedom at the mounting points with some heim joints. Baker Precision sells dust boots for heim joints (and I am sure you can get them elsewhere as well), which might be the trick setup for all purposes. It would be nice to have heim joints so that they could be replaced easily.

-Max
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Old Feb 24, 2002 | 07:51 PM
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Originally posted by ghiaracer
yeah 2800
But for what you get...
Well...what do you get? I'm not sure I know the parts you speak of. Are they control arms like Jim is planning to make? Do you have a link?

If you just want a ball jointed suspension, I have seen a Japanese 18 bushing pillow ball replacement set made by FEED. The price on that set is 128,000 YEN, which by the latest exchange rates is about $950. I don't know what it would cost to ship them over, though. From the pictures, it looks like they come with dust covers, but there isn't too much of a description to be sure. Check out this page, if you like:

http://www.pac-gate.co.jp/feed/fd3s-fe.html
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Old Feb 25, 2002 | 01:12 AM
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Originally posted by Red Rotary Rocket


Well...what do you get? I'm not sure I know the parts you speak of. Are they control arms like Jim is planning to make? Do you have a link?

If you just want a ball jointed suspension, I have seen a Japanese 18 bushing pillow ball replacement set made by FEED. The price on that set is 128,000 YEN, which by the latest exchange rates is about $950. I don't know what it would cost to ship them over, though. From the pictures, it looks like they come with dust covers, but there isn't too much of a description to be sure. Check out this page, if you like:

http://www.pac-gate.co.jp/feed/fd3s-fe.html
No, he's talking about a full spherical rod end suspension, not just pillow ball bushings. The price is about Y440,000.

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Old Feb 25, 2002 | 11:42 AM
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Aw, geez Jim...Thanks for posting that picture. Now I have to go change my shirt...it's soaked with drool
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