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99 FD turbos vs 95 BNR s3 turbos

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Old 11-18-11, 02:39 PM
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+1 for the 99's, at least compared to the original stockers, for a street car. Fresh turbos and manifold on a street-port is about perfect for me, and the extra torque on the primary completely wakes up the car.
Old 11-18-11, 06:09 PM
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Did anybody confirm with a dyno that the 99+ turbos actually make more torque, or torque sooner over the 93-95 units?
Old 11-23-11, 12:15 PM
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There is a old article, by Mazda perhaps that is very detailed.
Old 11-23-11, 05:07 PM
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http://robrobinette.com/sae_article.htm

Here's an SAE article which mentions improved torque above 2500 rpm. However, it does say that the 99 twins are only part of the reason for the gains.
Old 11-23-11, 09:28 PM
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There is no question that the '99's improve on torque and power over the early '93-95 turbos.

There is no question that the BNR's improve peak power, boost capacity, derability, rebuildablity and ongoing support.

The question is do the BNR's give up any torque/horsepower over any position of the rpm range over the '99's ?
Old 11-23-11, 10:26 PM
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^being that the BNRs have larger turbine wheels, you're going to give up low end boost response vs OEM/99 spec. To get a little, you've got to give a little
Old 11-28-11, 09:56 AM
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Here is my tuning dyno from PFS years ago.

This was with a small (KDR) Street port, '99 turbos... with the small PFS intercooler, stock pullies and airpump, and all the intake emissions crap (double throttle, etc.) in place, but with a DP/Resonated MP/cat back exhaust. The red line is untuned, the blue line is tuned 12 psi, and the green line is 15 psi.

The horsepower numbers are obviously pretty decent, but check out the spool and 306 ft/lbs of torque and 15, and 284 ft/lbs at 12 psi. I've seen strong single-T setups making way more peak HP that make the same or barely more torque at those boost levels.
Attached Thumbnails 99 FD turbos vs 95 BNR s3 turbos-pfs_dynos.jpg  
Old 11-28-11, 01:41 PM
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Thanks
Old 05-15-15, 02:28 PM
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Originally Posted by twinsinside
The BNR's are cheaper, and can be repaired. Don't think anyone repairs the OEM turbos that I know of.

The BNR's can run much higher boost. Problem is the support system (solenoids, etc) isn't very reliable over 10psi. There is a solution to the solenoid situation with using better ones.

The achilles heel of the sequential system is all the vac hoses, chambers, solenoids, actuators and check valves. The OEM parts were never designed over 10 psi, and the sequential system is notoriously difficult to understand and fix. It's also hard to get to crammed mostly under the UIM. This is why most people go single turbo.

I'm hoping with the new solenoid setup I'll be able to eliminate the OEM problems of complicated vac hose setups and crappy solenoid problems. Check valves can be upgraded as well to viton.

We'll see what happens, can't hurt trying
digging up an old thread here but i have just brought some BNR turbos, i have a profec B boost controller and want to push them on high boost to 18psi, what solenoids did you use to upgrade them? will there be any issues with the manual wastegate control if i push boost that far?

thanks in advance
Old 05-15-15, 11:11 PM
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I've run over 20psi on the BNRs but non-sequential. Which profec B do you have?
Old 05-16-15, 02:30 AM
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Running 17 psi sequential here with BNR's and all stock, low milage solenoids and the newer Profec S with no issues.

Jack
Old 05-16-15, 11:06 AM
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Originally Posted by IRPerformance
I've run over 20psi on the BNRs but non-sequential. Which profec B do you have?
Great, I have a fresh street ported 13b, hks downpipe, decat, apexi FC, no airpump or AC want to rub the bnrs sequential all stock solinoids but have a profec b type II what else do I need to get them to 18psi?
Old 05-16-15, 11:07 AM
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Originally Posted by Trout2
Running 17 psi sequential here with BNR's and all stock, low milage solenoids and the newer Profec S with no issues.

Jack
Even stock fuel?
Old 05-16-15, 11:21 AM
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Originally Posted by mpk490p
Even stock fuel?
You can drop in 1300cc secondaries in the factory rail and have more fuel than the BNRs can outflow.
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Old 05-16-15, 12:30 PM
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I used 1680s and 18-21 psi sequential. I would see a peak boost in that range but it would drop to like 16 psi at the high rpms
Old 05-18-15, 01:30 AM
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Originally Posted by tom94RX-7
I used 1680s and 18-21 psi sequential. I would see a peak boost in that range but it would drop to like 16 psi at the high rpms
Presume you are using a boost controller? Still on stock solenoids?
Old 05-18-15, 02:09 AM
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Originally Posted by mpk490p
Even stock fuel?
Rx7.com (Nipendenso) fuel pump, Injector Dynamics ID2000 secondaries, and Fuel Lab fuel pressure regulator.

Jack
Old 05-18-15, 09:49 AM
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Originally Posted by mpk490p
Presume you are using a boost controller? Still on stock solenoids?
Yeah profec b spec 2. yes. it was simplified sequential.
Old 05-18-15, 10:24 AM
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I run BNR stage 3, Profec S, Rob Bailey's solenoids, 550/1300 injection, FP, PFC, etc. I only run about 15 PSI and have perfect transition and great performance for daily use. The Bailey solenoids aren't available any more, but someone else is making a kit if you search. One of the main benefits of the upgraded solenoids is relocating them so you can easily get test equipment on all the vacuum and pressure lines to test if everything is working properly (or trouble shoot if it is not). For a 350ish RWHP sequential setup this combination works great and there is nothing like the primary turbo power around town for the low end. Anyway, hope this helps.
Just saw the last part of your question. . .Did BNR port your wastegate when you bought the turbos? When I bought mine they included that with the purchase

Last edited by jmadams74; 05-18-15 at 10:30 AM.
Old 05-18-15, 10:28 AM
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Originally Posted by jmadams74
I run BNR stage 3, Profec S, Rob Bailey's solenoids, 550/1300 injection, FP, PFC, etc. I only run about 15 PSI and have perfect transition and great performance for daily use. The Bailey solenoids aren't available any more, but someone else is making a kit if you search. One of the main benefits of the upgraded solenoids is relocating them so you can easily get test equipment on all the vacuum and pressure lines to test if everything is working properly (or trouble shoot if it is not). For a 350ish RWHP sequential setup this combination works great and there is nothing like the primary turbo power around town for the low end. Anyway, hope this helps.
Yes that's great thanks, similar to what I want to run, need to hunt down this chap doing the solenoids
Old 05-18-15, 11:09 AM
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Yep at anything over 12psi the E or turbo control solenoid spring can stick and at 14 plus PSI it will stick so the aftermarket solenoids are a great option for high boosting sequential twins.

I haven't experienced a set of BNRs yet but I've heard great things

I'm experiencing pure sequential awesomeness with 99 twins though
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Old 05-18-15, 02:50 PM
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Or you can run the stock solenoids like I have done and havent had issues YET but I know they will come eventually. Even tracking my car a few weeks back everything worked great. Buy these two items so the solenoids dont see too much psi and youre good to go.

McMaster Carr part numbers:

48935K25
5346K51
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Old 05-18-15, 11:39 PM
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Thanks for the info, another option could be to add resistors in the lines to keep the pressure down to 10psi think you would only need a couple as I am running a simplified seq set up so only have the following solinoids

A/ Pressure Regulator
E/ Turbo Control
F/ Charge Control
H/ Charge Relief
I/ Wastegate
J/ Turbo Precontrol
Old 05-21-15, 07:52 AM
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Sorry I won't be using solenoid A


Just looking at this and I will need 1 restrictor before the pressure chamber as I understand it there is a 10psi restrictor pill in the line between the primary turbo and wastegate control which I will remove to put the boost controller on so I could just use that before the pressure chamber job done
Old 05-21-15, 09:28 AM
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Originally Posted by Fritz Flynn
Yep at anything over 12psi the E or turbo control solenoid spring can stick and at 14 plus PSI it will stick so the aftermarket solenoids are a great option for high boosting sequential twins.

I haven't experienced a set of BNRs yet but I've heard great things

I'm experiencing pure sequential awesomeness with 99 twins though
have you experience seq with non 99 twins on the track? if so how does it compare to a single setup?

Originally Posted by Turbo II FC
Or you can run the stock solenoids like I have done and havent had issues YET but I know they will come eventually. Even tracking my car a few weeks back everything worked great. Buy these two items so the solenoids dont see too much psi and youre good to go.

McMaster Carr part numbers:

48935K25
5346K51
what solenoids are you running?

Originally Posted by mpk490p
Thanks for the info, another option could be to add resistors in the lines to keep the pressure down to 10psi think you would only need a couple as I am running a simplified seq set up so only have the following solinoids

A/ Pressure Regulator
E/ Turbo Control
F/ Charge Control
H/ Charge Relief
I/ Wastegate
J/ Turbo Precontrol
Wonder if you can only run these 3 solenoids
F/ Charge Control
H/ Charge Relief
I/ Wastegate

and get 2 profec B instead of using E/ Turbo Control, J/ Turbo Precontrol, can someone confirm?


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