2nd Generation Specific (1986-1992) 1986-1992 Discussion including performance modifications and technical support sections.

stock s4 header removal

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Old May 19, 2009 | 07:08 PM
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Question stock s4 header removal

so is there some trick im missing to get the headers off i cant seem to get a socket to align with the nut on the top 2 bolts , the 6PI are in my way and im not 100% sure how to remove... any help would be great....



88 N/a Vert
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Old May 19, 2009 | 09:54 PM
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From: Smiths Falls.(near Ottawa!.Mapquest IT!)
Pop the 2 10mm nuts on each side of the actuator,and give it a Tap with a hammer or something.It will just Pop off.(It is only held there by the nuts holding it Stuck to the Gasket.).Just Look at the actuator before removal to See the position of It.So you can put it back the same way.
That should give you a clear shot at the Upper manifold Nuts.
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Old May 19, 2009 | 11:30 PM
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Yeah the actuator diaphragms come off really easy and there are no small parts you have to account for either.
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Old May 19, 2009 | 11:42 PM
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Use a swivel socket:

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Old May 20, 2009 | 04:24 PM
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Thumbs down woo :'(

Originally Posted by Starfox07
Yeah the actuator diaphragms come off really easy and there are no small parts you have to account for either.

+1 definitly came off really easy.... and the gaskets were made from that rubber gasket maker **** so they peeled right off....

next problem...... (see pic) so
<a href="http://s589.photobucket.com/albums/ss333/Jreed624/?action=view&current=SDC11079.jpg" target="_blank"><img src="http://i589.photobucket.com/albums/ss333/Jreed624/SDC11079.jpg" border="0" alt="broken o2 connector"></a>
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Old May 20, 2009 | 04:39 PM
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uh... thats soo simple my brain hurts.


u know how to solder right?
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Old May 20, 2009 | 04:50 PM
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ya but the issue lies where the other end of the wire disappeared to lol .. i know its a simple fix... but the wire snapped and *POOF* nowhere to be found

Last edited by JReed; May 20, 2009 at 04:51 PM. Reason: cant spell for poop today
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Old May 20, 2009 | 05:03 PM
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Originally Posted by JReed
ya but the issue lies where the other end of the wire disappeared to lol .. i know its a simple fix... but the wire snapped and *POOF* nowhere to be found
It's routed from under the UIM, near the firewall.
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