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Stock EBC failing...

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Old 02-21-05, 10:49 PM
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haiO

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Stock EBC failing...

Hey everyone. On my S5 TII, I have a turbo back exhaust now and I'll be adding the old cats back onto it because I'm sick of my daily driver smelling like poop... and not being able to floor it because I don't have my WG ported.

When I added the DP and PS, I bypassed the stock EBC to set the boost down at 5.5psi to keep the creeping under 9psi. Tomorrow I'm putting everything back together the way it was. I reattached the stock EBC today. Even with it reattached properly, it wasn't working. It was still set at 5.5psi and not rising at all.

Under what conditions would the boost be limited? Is my EBC broken? Should I just put together a home depot MBC to set my boost back at 9psi?
Old 02-22-05, 10:04 AM
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haiO

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Buuuuuump It Up
Old 02-22-05, 01:33 PM
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Why not just put the main cat back on?
Old 02-22-05, 03:29 PM
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today, I reattached both cats. It was boosting 9psi right after I did it. Then I drove it 10 minutes ago and all it could hit was the damn 5.5 again. It's like 50 deg F outside... not heatsoaked at all. The car is back to stock... 100%. What's wrong?
Old 02-22-05, 04:12 PM
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PS... new fuel filter like 5k ago. plugs like 8k... coolant is almost ready for a change, but fine. oil level is fine.

PS I was reading 14:1 A/F under boost from my narrowband when it was hitting 5.5psi... this morning it was reading 10-11.
Old 02-22-05, 05:33 PM
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ps... it was hitting 10-11 A/F... and 9psi. just wanted to clarify
Old 02-22-05, 06:05 PM
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5.5 is stock, it shouldn't go higher then that if it's running like stock.

It's possible that the wastegate was sticking until it warmed up, but i kind of doubt it.
Old 02-22-05, 06:21 PM
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it's an S5. 5.5psi is not stock.
Old 02-22-05, 06:47 PM
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Ok, just took it out again. Motor was cold. Waited for it to warm up. I hit the thottle and there was my 9psi again. After driving for like 10 minutes... it wouldn't boost more the 5.5psi. Maybe it's a temperature problem?
Old 02-23-05, 05:39 PM
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bump....
Old 03-17-05, 03:31 PM
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Ok, just did a couple checks.

1. Stock EBC
I checked the resistance as per the FSM, and it's a solid 32 ohms... perfect

2. Pressure Sensor
5V to terminal w/ pressure sensor removed

2V read with no vacuum applied. on terminal D
0V with vacuum applied on terminal D

FSM says it should be reading 2V at 2psi vacuum. It read that w/o vacuum and read 0 with vacuum applied. Could this be the cause of my 5.5psi problem?
Old 03-17-05, 05:45 PM
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Do you have an aftermarket boost gauge to verify?
Old 03-17-05, 07:22 PM
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Yes. I assume you mean verify the fact that I'm getting 5.5psi...
Old 03-17-05, 10:57 PM
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I'm a boost creep...

 
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Is the restrictor pill still in the line between the compressor housing and the tee?
Old 03-17-05, 11:39 PM
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compressor housing and what tee? the one that the pressure sensor plugs into?
Old 03-18-05, 03:12 AM
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The steel line that links the compressor housing and the wastegate actuator has a tee in it, which leads to the soost control solenoid. The steel line is connected to the compressor housing and wastegate actuator by short lengths of rubber hose. The hose on the compressor side has a restrictor in it that it necessary for the EBC to work. You said you bypassed the EBC before so I though you might have removed the stock rubber hoses and not realised there was a restrictor in one of them.
Old 03-20-05, 07:03 PM
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So, I found the pill at the T to the pressure sensor. I didn't find any pill in either of the short hoses from the metal lines to the stock boost controller.



Which line is it supposed to be in (left or right) as I can't tell at all where each metal hose leads to? Can someone also get me the specs as to how big the actual air flow space on the pill is so I can fab something up?
Old 03-21-05, 03:22 PM
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Ttt
Old 03-21-05, 05:11 PM
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Maybe the problem is not EBC related. Maybe it's the secondary throttle plates not opening everytime, resulting in lower boost. They hang on the black cam/damper outfit.
Old 03-21-05, 09:25 PM
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What kind of voltages should be coming from the N370 pressure sensor under boost?
Old 03-22-05, 04:30 AM
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Originally Posted by JackoliciousLegs
Which line is it supposed to be in (left or right)...
You're on the wrong side of the engine...

The steel line that links the compressor housing and the wastegate actuator has a tee in it, which leads to the soost control solenoid. The steel line is connected to the compressor housing and wastegate actuator by short lengths of rubber hose. The hose on the compressor side has a restrictor in it that it necessary for the EBC to work.
The compressor housing and the wastegate actuator are on the turbo.
Old 03-22-05, 08:10 AM
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Ok, well I've never touched those vacuum lines. There's no reason for a restrictor to not be in that line. Does anyone know the voltages under boost the pressure sensor should be sending?

Again, I checked my pressure sensor as per the FSM... and it read 0V with any vacuum applied off terminal D.
Old 03-22-05, 08:56 AM
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About 3.65 vdc at about eight psi boost.

You should read around one volt give or take a point at idle with the vac hose connected to the sensor.
Old 03-22-05, 11:14 AM
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just to double check, it should be receiving 5v... right?

edit: Thanks so much HAILERS

Last edited by JackoliciousLegs; 03-22-05 at 11:28 AM.
Old 03-22-05, 02:30 PM
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Five volts on one wire, would be a brown/white wire on a series four, and an output of about 2.3 vdc on a brown/red wire if it were a series four with the key to on but engine off. I don't have the series five wire colors but I think they are the same color.


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