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Stock EBC failing...

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Old Feb 21, 2005 | 10:49 PM
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Stock EBC failing...

Hey everyone. On my S5 TII, I have a turbo back exhaust now and I'll be adding the old cats back onto it because I'm sick of my daily driver smelling like poop... and not being able to floor it because I don't have my WG ported.

When I added the DP and PS, I bypassed the stock EBC to set the boost down at 5.5psi to keep the creeping under 9psi. Tomorrow I'm putting everything back together the way it was. I reattached the stock EBC today. Even with it reattached properly, it wasn't working. It was still set at 5.5psi and not rising at all.

Under what conditions would the boost be limited? Is my EBC broken? Should I just put together a home depot MBC to set my boost back at 9psi?
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Old Feb 22, 2005 | 10:04 AM
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Buuuuuump It Up
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Old Feb 22, 2005 | 01:33 PM
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Why not just put the main cat back on?
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Old Feb 22, 2005 | 03:29 PM
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today, I reattached both cats. It was boosting 9psi right after I did it. Then I drove it 10 minutes ago and all it could hit was the damn 5.5 again. It's like 50 deg F outside... not heatsoaked at all. The car is back to stock... 100%. What's wrong?
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Old Feb 22, 2005 | 04:12 PM
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PS... new fuel filter like 5k ago. plugs like 8k... coolant is almost ready for a change, but fine. oil level is fine.

PS I was reading 14:1 A/F under boost from my narrowband when it was hitting 5.5psi... this morning it was reading 10-11.
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Old Feb 22, 2005 | 05:33 PM
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ps... it was hitting 10-11 A/F... and 9psi. just wanted to clarify
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Old Feb 22, 2005 | 06:05 PM
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5.5 is stock, it shouldn't go higher then that if it's running like stock.

It's possible that the wastegate was sticking until it warmed up, but i kind of doubt it.
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Old Feb 22, 2005 | 06:21 PM
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it's an S5. 5.5psi is not stock.
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Old Feb 22, 2005 | 06:47 PM
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Ok, just took it out again. Motor was cold. Waited for it to warm up. I hit the thottle and there was my 9psi again. After driving for like 10 minutes... it wouldn't boost more the 5.5psi. Maybe it's a temperature problem?
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Old Feb 23, 2005 | 05:39 PM
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bump....
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Old Mar 17, 2005 | 03:31 PM
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Ok, just did a couple checks.

1. Stock EBC
I checked the resistance as per the FSM, and it's a solid 32 ohms... perfect

2. Pressure Sensor
5V to terminal w/ pressure sensor removed

2V read with no vacuum applied. on terminal D
0V with vacuum applied on terminal D

FSM says it should be reading 2V at 2psi vacuum. It read that w/o vacuum and read 0 with vacuum applied. Could this be the cause of my 5.5psi problem?
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Old Mar 17, 2005 | 05:45 PM
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Do you have an aftermarket boost gauge to verify?
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Old Mar 17, 2005 | 07:22 PM
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Yes. I assume you mean verify the fact that I'm getting 5.5psi...
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Old Mar 17, 2005 | 10:57 PM
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Is the restrictor pill still in the line between the compressor housing and the tee?
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Old Mar 17, 2005 | 11:39 PM
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compressor housing and what tee? the one that the pressure sensor plugs into?
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Old Mar 18, 2005 | 03:12 AM
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The steel line that links the compressor housing and the wastegate actuator has a tee in it, which leads to the soost control solenoid. The steel line is connected to the compressor housing and wastegate actuator by short lengths of rubber hose. The hose on the compressor side has a restrictor in it that it necessary for the EBC to work. You said you bypassed the EBC before so I though you might have removed the stock rubber hoses and not realised there was a restrictor in one of them.
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Old Mar 20, 2005 | 07:03 PM
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So, I found the pill at the T to the pressure sensor. I didn't find any pill in either of the short hoses from the metal lines to the stock boost controller.



Which line is it supposed to be in (left or right) as I can't tell at all where each metal hose leads to? Can someone also get me the specs as to how big the actual air flow space on the pill is so I can fab something up?
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Old Mar 21, 2005 | 03:22 PM
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Ttt
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Old Mar 21, 2005 | 05:11 PM
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Maybe the problem is not EBC related. Maybe it's the secondary throttle plates not opening everytime, resulting in lower boost. They hang on the black cam/damper outfit.
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Old Mar 21, 2005 | 09:25 PM
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What kind of voltages should be coming from the N370 pressure sensor under boost?
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Old Mar 22, 2005 | 04:30 AM
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Originally Posted by JackoliciousLegs
Which line is it supposed to be in (left or right)...
You're on the wrong side of the engine...

The steel line that links the compressor housing and the wastegate actuator has a tee in it, which leads to the soost control solenoid. The steel line is connected to the compressor housing and wastegate actuator by short lengths of rubber hose. The hose on the compressor side has a restrictor in it that it necessary for the EBC to work.
The compressor housing and the wastegate actuator are on the turbo.
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Old Mar 22, 2005 | 08:10 AM
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Ok, well I've never touched those vacuum lines. There's no reason for a restrictor to not be in that line. Does anyone know the voltages under boost the pressure sensor should be sending?

Again, I checked my pressure sensor as per the FSM... and it read 0V with any vacuum applied off terminal D.
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Old Mar 22, 2005 | 08:56 AM
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About 3.65 vdc at about eight psi boost.

You should read around one volt give or take a point at idle with the vac hose connected to the sensor.
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Old Mar 22, 2005 | 11:14 AM
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just to double check, it should be receiving 5v... right?

edit: Thanks so much HAILERS

Last edited by JackoliciousLegs; Mar 22, 2005 at 11:28 AM.
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Old Mar 22, 2005 | 02:30 PM
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Five volts on one wire, would be a brown/white wire on a series four, and an output of about 2.3 vdc on a brown/red wire if it were a series four with the key to on but engine off. I don't have the series five wire colors but I think they are the same color.
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