2nd Generation Specific (1986-1992) 1986-1992 Discussion including performance modifications and technical support sections.

My attempt at Battery Relocation. Advice please?

Old Apr 11, 2007 | 02:40 PM
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My attempt at Battery Relocation. Advice please?

I'm pretty sure I got it hooked up right but I didn't get any power after getting everyting hooked up and bolted down. Can anyone see any problems with the way I did it? The circle/slash is where I connected the original positive directly to the new positive.



I did read the other Battery Relocation threads, and I thought I got this right, but maybe I missed something.
Attached Thumbnails My attempt at Battery Relocation. Advice please?-wiring.jpg  
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Old Apr 11, 2007 | 03:38 PM
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In that diagram it looks like you have connected the original negative to the "new pos" line. You have not done this, right?
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Old Apr 11, 2007 | 05:41 PM
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maybe its the ground to the starter
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Old Apr 11, 2007 | 09:41 PM
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Sorry, my mistake. No, the original negative is not connected to the "new pos" line.
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Old Apr 11, 2007 | 10:44 PM
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What guage cable do you guys recomend?
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Old Apr 12, 2007 | 01:40 AM
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The bigger the better on the cable. prolly somewhere around 6 or 4. depends on how far back in the car you moved the battery.
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Old Apr 12, 2007 | 01:48 AM
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MECP cert tech about to happen.
IF you run a new battery, use 4 guage. although it might be overkill, but deff worth it. a 100A breaker, diode, or even a fuse would be sufficiant.
um, use 4 all around, both + and -. use heavy duty connecters too.
that should be all you need.
im soo used to doing a battery relocate WITH aftermarket systems. wow, simplicity for once.
btw, can someone pm me about how to reconnect my speedo cable.

peace
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Old Apr 12, 2007 | 02:26 AM
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FYI
Attached Thumbnails My attempt at Battery Relocation. Advice please?-copper1.gif  
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Old Apr 12, 2007 | 02:36 AM
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This is just for reference:
Attached Thumbnails My attempt at Battery Relocation. Advice please?-plastic.gif  
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Old Apr 12, 2007 | 04:02 AM
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2AWG and 150A minimum breaker...better to use a 200A if you can find one.
I can pop the 150A breaker with just 3 to 4 tries on the starter.
I can't imagine how fast a 100A breaker will trip!


Please people, stop spreading bad info...


-Ted
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Old Apr 12, 2007 | 10:02 AM
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I happend to get a really good deal on a kit that got seperated and pretty much just had the wire left over. Everything I ran was 1/0 gauge.
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Old Apr 12, 2007 | 10:30 AM
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Thicker the better.

I agree with RETed, people need to stop spreading bad info especially when someone who just wants to increase the size of his internet dick can cost someone else their car. 2 should be the minimum, people run thicker cable for thier stereo's! 4 ga, maybe for a stock alternator.

oh, fwiw, I always use Marine Cable, thinner, tinned copper, more flexible, but the tinning causes resistance so it generally needs to be bumped a size.
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Old Apr 12, 2007 | 10:51 AM
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What type of insulation is on the stock wires?
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Old Apr 12, 2007 | 10:56 AM
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I out a 100amp breaker in mine at first. It never poped, but would only give 2-3 cracks and just plain shut down. A minute later, juice biult up. I chasses this for a couple days, before figuring it out. Use a 200amp.
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Old Apr 12, 2007 | 01:07 PM
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I've always used 150A Bussman breakers and 4 AWG cable, but I would certainly recommend using 2 AWG if you have it. 4 seems to work fine and I see no voltage drop but 2 AWG is what is generally recommended.

I've never tripped a 150A breaker under cranking, even long starter-killing cranking sessions to deflood or start a car on a fresh engine and untuned standalone. That said, going to 200A is not going to hurt but 200A units can be hard to find locally.

Originally Posted by magus2222
MECP cert tech about to happen.
IF you run a new battery, use 4 guage. although it might be overkill, but deff worth it. a 100A breaker, diode, or even a fuse would be sufficiant.
What is an MECP cert?

Exactly what is a diode going to do in the event of a short?

Fuses suck because if you blow one at the side of the road (ie. during deflooding) then you're basically hosed. You better have an extra otherwise you are stuck or you must bypass (dangerous). 150A+ DC rated fuses are also not a common item to find in most electrical stores.
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Old Apr 12, 2007 | 02:30 PM
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posting so i can find this easier later. thanks for all the info guys!
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Old Apr 12, 2007 | 02:34 PM
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Found my problem. My new ground wasn't as "grounded" as it could've been. It's now working like a champ.

Yeah, I picked up Bussman 150A breaker, like Aaron suggested, at Advanced Autoparts.
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Old Apr 14, 2007 | 09:20 AM
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Originally Posted by Aaron Cake
I've always used 150A Bussman breakers and 4 AWG cable, but I would certainly recommend using 2 AWG if you have it. 4 seems to work fine and I see no voltage drop but 2 AWG is what is generally recommended.

I've never tripped a 150A breaker under cranking, even long starter-killing cranking sessions to deflood or start a car on a fresh engine and untuned standalone. That said, going to 200A is not going to hurt but 200A units can be hard to find locally.



What is an MECP cert?

Exactly what is a diode going to do in the event of a short?

Fuses suck because if you blow one at the side of the road (ie. during deflooding) then you're basically hosed. You better have an extra otherwise you are stuck or you must bypass (dangerous). 150A+ DC rated fuses are also not a common item to find in most electrical stores.
Aaron makes some very good points. Diode? No, diode won't do anything nor have I ever seen a Diode that would take 150 A let alone the fact that its useless.

In MY opinion, just a guy who's wired up a hole crap-load of boats, 200A is too much. Let me explain, A starter will only take as much juice as it needs, it doesn't need 200A. Infact, it needs roughly 1/2 that. By adding a 200A breaker, you are not adding in any saftey, you are actually making it more dangerous. Now you have 100% more current than a 100A and 33% more current than the 150A breaker that can potentially short out. In addition, 4 ga becomes silly. 1ga would be good for 200A Think about if you have a short on the starter thats pulling 199A, your breaker won't pop, but your 4ga will melt and possible cause a fire.

Aaron makes another reeally good point with the hole breaker vs fuse thing. You're srewed it that 150A fuse blows. If the breaker pops, you open the storage bin (where mine is anyway) and flip the breaker and problem solved.

My shameless use marine grade stuff plug. twice as expensive 10 as nice as the Autobone wire.... Here's my setup btw...... all marine, all breaker, all the time Oh, I also have a wholesale acct so I'm naturally biased

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Old Apr 14, 2007 | 09:46 AM
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Arron MECP stands for Mobile Electronics Certified Professional. (I.E. Somewhat like an ASE certification)

Most decent mobile electronics shops will not hire anyone without this certification. It has been around since 1991. There are different levels of certification, just like with the ASE certifications.
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Old Apr 14, 2007 | 09:58 AM
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Originally Posted by TitaniumTT
Aaron makes some very good points. Diode? No, diode won't do anything nor have I ever seen a Diode that would take 150 A let alone the fact that its useless.
You need to find a proper electronics store. I can order diodes that big (and MUCH larger...think thousands of amps) at my local store to arrive next day. Still useless in this application though.

In MY opinion, just a guy who's wired up a hole crap-load of boats, 200A is too much. Let me explain, A starter will only take as much juice as it needs, it doesn't need 200A. Infact, it needs roughly 1/2 that.
That's not quite right. I've measured starter currents and rarely see one at less then 200A when cranking an engine. Even just spinning itself, the starter pulls 20A. These are very inefficient motors. When you first start to rotate the engine it will pull 400A+ for about a second. We used to use starter motors to make little go-karts...

By adding a 200A breaker, you are not adding in any saftey, you are actually making it more dangerous. Now you have 100% more current than a 100A and 33% more current than the 150A breaker that can potentially short out.
Any direct short (which is what we are trying to protect against) is going to pop a 200A breaker just as quickly as a 150A unit. The datasheets for the Bussman breakers contain a chart showing the amount of time vs. overload needed to trip the breaker. At 200A on the 150A unit, it's something like 10 seconds. If the short is 400A, it's closer to 2 seconds.

In addition, 4 ga becomes silly. 1ga would be good for 200A Think about if you have a short on the starter thats pulling 199A, your breaker won't pop, but your 4ga will melt and possible cause a fire.
The TIG welder I used to use (on DC for welding stainless) had 4 gauge leads. It was rated 350A. 200A will not melt 4 gauge cable.

Aaron makes another reeally good point with the hole breaker vs fuse thing. You're srewed it that 150A fuse blows. If the breaker pops, you open the storage bin (where mine is anyway) and flip the breaker and problem solved.
Exactly. And it makes a great security feature as well. Instantly kill the power to the car when you are parked in a questionable area. If you bypass the breaker with a low value fuse (5A) then you won't loose your clock and radio settings.

My shameless use marine grade stuff plug. twice as expensive 10 as nice as the Autobone wire.... Here's my setup btw...... all marine, all breaker, all the time Oh, I also have a wholesale acct so I'm naturally biased
That's a nice setup! It's great to see people who actually do this stuff properly.

Originally Posted by turboefini88
Arron MECP stands for Mobile Electronics Certified Professional. (I.E. Somewhat like an ASE certification)
Most decent mobile electronics shops will not hire anyone without this certification. It has been around since 1991. There are different levels of certification, just like with the ASE certifications.
Levels that teach students that diodes are an acceptable substitute for breakers/fuses?
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Old Apr 14, 2007 | 10:12 AM
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LoL, Aaron. I didnt say they said the holder of said paper was an EXPERT, they just mean they passed the test. I know guys that are ASE Master techs and they always grab me for engine performance diag and electrical diag.
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Old Apr 14, 2007 | 10:15 AM
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Originally Posted by Aaron Cake
Exactly. And it makes a great security feature as well. Instantly kill the power to the car when you are parked in a questionable area. If you bypass the breaker with a low value fuse (5A) then you won't loose your clock and radio settings.
I was 99% sure thats what the fused wire was for. Shouldn't you have it rated a bit higher in case your alarm goes off? (If you have one)
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Old Apr 14, 2007 | 12:21 PM
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Originally Posted by TitaniumTT
In MY opinion, just a guy who's wired up a hole crap-load of boats, 200A is too much. Let me explain, A starter will only take as much juice as it needs, it doesn't need 200A. Infact, it needs roughly 1/2 that. By adding a 200A breaker, you are not adding in any saftey, you are actually making it more dangerous. Now you have 100% more current than a 100A and 33% more current than the 150A breaker that can potentially short out. In addition, 4 ga becomes silly. 1ga would be good for 200A Think about if you have a short on the starter thats pulling 199A, your breaker won't pop, but your 4ga will melt and possible cause a fire.
You have no concept of how electronics (i.e. DC voltage) works, and you have no qualifications to make such false statements.

Your opinion is outright dangerous and downright wrong.


-Ted

Last edited by Aaron Cake; Apr 15, 2007 at 10:30 AM. Reason: Remove insult
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Old Apr 14, 2007 | 01:46 PM
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I've re-read that post, I can't find it with the exception of unlikely 199A short. But, if you did run 199A through a long enough stretch of 4ga for long enough, bad things would happen and that's the whole point of breakers and fuses. Make sure bad things don't happen.

I had 100A breaker before I upped to the FD alt, strange, never popped once.

2nd, go look at the ratings for X gauge wire vs length in the West Marine Catalog. 4ga is nowhere near adequate for the ~15' run. 2ga, better would be 1 ga from memory. Every strand is tinned. Tinning creates resistance, resistance creates heat, heat creates resistance and so on. I said marine cable, not automotive cable. Welding cable is the same. Pure copper. Marine cable is tinned. 2 different wires, two different ratings. Marine has MUCH more resistance/ft, but is much less suceptable to corrosion.

Further, in the workboat that I rewired, we have a winch for hauling moorings, I set that up with 2/0, 150A solenoid, & a 150A breaker as it was recomended to me by the windlass manufacturer. Keep in mind this is a CONSTANT duty electric motor ~12" in diameter big som' bitch. Breaker has popped ONCE and that was when a 1000lb'er was stuck in the mud, burried the transom of the boat, and stalled out the motor.

You want to tell me I don't know anything about hauling moorings, call me a ******* idiot and tell me that my actions were dangerous there too?

FWIW - If I know nothing about DC, than niether does the USCG, 3 of the boats I re-wired are launches and subject to an annual Coast Gaurd inspection. All three passed & you want to talk about scrutiny, damn....

Last edited by Aaron Cake; Apr 15, 2007 at 10:31 AM. Reason: Remove reference to insult
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Old Apr 14, 2007 | 07:24 PM
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I ran a 150 amp breaker with 2 ga. wire on both 7's and have never blown the breaker yet, even cranking the ever unpopular V-8. Go both like Ted and Aaron said. I also used connectors that solder on with shrink tubing around the connectors for corrosion protection. Just a thought that I didn't see yet.
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