2nd Generation Specific (1986-1992) 1986-1992 Discussion including performance modifications and technical support sections.
Sponsored by:

most rust prone spots on the fc?

Thread Tools
 
Search this Thread
 
Old 12-13-05, 01:55 PM
  #26  
Senior Member

iTrader: (1)
 
theantirotor's Avatar
 
Join Date: Dec 2004
Location: Indianapolis
Posts: 529
Likes: 0
Received 0 Likes on 0 Posts
there are more spots that i am surprised no one else has mentioned....


the front fender bottoms, behind the front wheels. they gather crap there and hold it between the body and the fender on the inside. this causes both the fender AND the body to rust.

you can help this by making sure to get the crap out of that spot. things like dirt and leaves will build up in there if you let them.
Old 12-13-05, 03:32 PM
  #27  
King of the Loop

Thread Starter
 
BklynRX7's Avatar
 
Join Date: Apr 2004
Location: brooklyn, New York
Posts: 2,620
Likes: 0
Received 1 Like on 1 Post
Arrow

Originally Posted by 13b4me
Yea you'll wanna start by removing the door sills... Then remove the plastic piece that wraps around the top edge of the rear corner and secures the speaker covers... After that you can remove the seatbelt hook and pull the main plastic panel... You'll find the tubes behind that panel... There should be some sort of "T" there where the tube connects...
thanks, if thats the problem im gonna silicon that **** together
Old 12-14-05, 03:18 AM
  #28  
Tear you apart

iTrader: (10)
 
Jager's Avatar
 
Join Date: Aug 2004
Location: Bemidji Minnesota
Posts: 5,883
Received 33 Likes on 30 Posts
Wow.

Your FC's have rust .
Old 12-14-05, 11:03 AM
  #29  
LAN
Rotary Enthusiast

iTrader: (1)
 
LAN's Avatar
 
Join Date: Aug 2003
Location: USA
Posts: 992
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by Jager
Wow.

Your FC's have rust .
Bitch!

I got

- Sunroof
- RockerPanel
- Rear "skirt" area close to rear well.
From driving in the snow.


After cleaning off the rust, I used that rust spray, makes it all really hard so it stops spreads.

If you have oil leaks, most likely your underbody is rust free.
Old 12-14-05, 11:27 AM
  #30  
King of the Loop

Thread Starter
 
BklynRX7's Avatar
 
Join Date: Apr 2004
Location: brooklyn, New York
Posts: 2,620
Likes: 0
Received 1 Like on 1 Post
Arrow

the sunroof has been shot on ever fc ive seen. i fixed mine with some bondo and duplicolr. looks good from 10ft away.
Old 12-14-05, 12:53 PM
  #31  
Banned. I got OWNED!!!
 
13b4me's Avatar
 
Join Date: Aug 2004
Location: Jacksonville, NC
Posts: 8,789
Likes: 0
Received 2 Likes on 2 Posts
Mine was awesome... Now it's carbon fiber though so I don't have much to worry about...
Old 12-14-05, 01:14 PM
  #32  
I

iTrader: (6)
 
KompressorLOgic's Avatar
 
Join Date: May 2004
Location: Spanaway, WA
Posts: 3,755
Received 12 Likes on 12 Posts
ya the sun roof is starting to rust on my turbo II...... around the edges but its starting to travel inward...
Old 12-14-05, 02:24 PM
  #33  
LAN
Rotary Enthusiast

iTrader: (1)
 
LAN's Avatar
 
Join Date: Aug 2003
Location: USA
Posts: 992
Likes: 0
Received 0 Likes on 0 Posts
My sunroof rusted off the sides.
I epoxied them and bondo.

But the sunroof won't open.
I can hear the motor. It tries to open. so it's not shot
Im guessing it's one of the rails?
Old 12-14-05, 02:33 PM
  #34  
Banned. I got OWNED!!!
 
13b4me's Avatar
 
Join Date: Aug 2004
Location: Jacksonville, NC
Posts: 8,789
Likes: 0
Received 2 Likes on 2 Posts
Rust has probably fallen down into the rails, and is stopping it from sliding...
Old 12-15-05, 02:30 AM
  #35  
Junior Member

 
Join Date: Jun 2004
Location: Vallejo, Ca
Posts: 35
Likes: 0
Received 0 Likes on 0 Posts
To prevent all the rust.. I got my car painted (moldings and all)
Old 12-15-05, 09:39 AM
  #36  
Engine, Not Motor

iTrader: (1)
 
Aaron Cake's Avatar
 
Join Date: Feb 2001
Location: London, Ontario, Canada
Posts: 29,789
Likes: 0
Received 109 Likes on 92 Posts
I didn't read the whole thread, so not my fault if I'm repeating.

I have WAY too much experience with rusty RX-7s.

Common areas are:

-front fendenders where the bolt to the wheel well area. Crud collects and rust the fender panel from the rear

-wheel well at the firewall and floor in that area. Remove the plastic wheel well cover and look towards the back of the car. Holes form where the firewall meets the floor due to the moisture from above and all the dirt that collects

-pinch welds. The take a lot abuse and since they are layers of metal they trap moisture. Especially around the jacking areas where they get crushed

-Front corners of rear wheel wells. Several pieces of metal meet in that area, as well as the pinch welds. There's a little "box" that is formed around the outisde area where the subframe bolts on. That almost always rusts through and forms a big hole that is visible from the underside of the car. The outer metal then begins to bubble and before you know it there's nothing left.

-rear of the rear wheel well. Same sort of deal a the front. There's an enclosed space that traps moisture

-rear wheel well lip, quarter panel. The ledge traps crud and moisture, and it gets between the layers of the metal. This rusts out the entire lip of the wheel well.

-Gas filler area. The gas filler area underneath the car has the same trapped space and layers of thin metal. Mosture gets in through the gas door and gets trapped, rusting out the inner structure. Not visible from inside the fuel door, but clearly visible underneath

-Behind the license plate. The plastic trim traps crud and moisture.

-Fuel pump area. Crud and moisture again. Kills the screws and causes intermittant electrical problems

-Higher up, the lower edge of the doors. Common since the drain holes get plugged and crud stays at the bottom.

-Rear of storage bin area. Lots of water and stones get thrown up under the car, and the unused seat bolt holes allow it in between the layers.

-Cowel under windshield. Forms a ledge. This can also extend into the interior where the firewall meets the floor

-The floor. Low spots collect salt/water from boots and can rust out the sills and rear of the floor.

The best defense against rust is to keep the car clean, dry and undercoated. Oil sprays yearly go a LONG way to stopping rust. If you're serious, coat the bottom of the car with something like POR-15 and oil spray the hidden areas. You can almost rust proof a car if you know how.
The following users liked this post:
ekeaux (07-14-21)
Old 12-15-05, 11:18 AM
  #37  
Banned. I got OWNED!!!
 
13b4me's Avatar
 
Join Date: Aug 2004
Location: Jacksonville, NC
Posts: 8,789
Likes: 0
Received 2 Likes on 2 Posts
^^^ Nice addition to the post... You actually covered a few that weren't touched on yet...
Old 12-15-05, 12:24 PM
  #38  
King of the Loop

Thread Starter
 
BklynRX7's Avatar
 
Join Date: Apr 2004
Location: brooklyn, New York
Posts: 2,620
Likes: 0
Received 1 Like on 1 Post
Arrow

Originally Posted by 13b4me
^^^ Nice addition to the post... You actually covered a few that weren't touched on yet...
yea, thanks Aaron, i personally experienced a few of those. When i changed my fender last i rememeber how rusted it was under there, i actually broke both fender bolts underneath.
Old 12-15-05, 03:17 PM
  #39  
Moderator

iTrader: (1)
 
silverrotor's Avatar
 
Join Date: Mar 2002
Location: Toronto, Corporate Canada
Posts: 7,592
Received 5 Likes on 5 Posts
Aaron, when you can I'd like to see pics with the use of POR-15. Based on what you've told me and my research of It I went a head and ordered a catalogue from them. I am a believer of this product thus far...

It's a nice added touch that It Is a Canadian based product too. We'd know rust better than any other country.

http://www.por15canada.com/can/index.htm
Old 12-15-05, 03:30 PM
  #40  
Rotary Freak

iTrader: (1)
 
niburu's Avatar
 
Join Date: Jun 2004
Location: Richmond, VA
Posts: 2,227
Received 2 Likes on 2 Posts
lets not forget the exhaust system
from the Cat on back I've got swiss cheese
the only thing holding it together is the heat sheilds
sounds great though
Old 12-15-05, 03:44 PM
  #41  
Engine, Not Motor

iTrader: (1)
 
Aaron Cake's Avatar
 
Join Date: Feb 2001
Location: London, Ontario, Canada
Posts: 29,789
Likes: 0
Received 109 Likes on 92 Posts
Originally Posted by silverrotor
Aaron, when you can I'd like to see pics with the use of POR-15. Based on what you've told me and my research of It I went a head and ordered a catalogue from them. I am a believer of this product thus far...
It's a nice added touch that It Is a Canadian based product too. We'd know rust better than any other country.
http://www.por15canada.com/can/index.htm
There's some info an one picture in my thread:

https://www.rx7club.com/forum/showthread.php?t=468413

If you want some more pics, I can take them. Remember those rusted seat brackets in my Insight you pointed out on the way to CP a few years ago? I have since coated them with POR-15 and had not a single problem with salt or rust. Tried many things before including several "rust paints" and VHT. Lasted a month at most.
Old 12-15-05, 03:47 PM
  #42  
Moderator

iTrader: (1)
 
silverrotor's Avatar
 
Join Date: Mar 2002
Location: Toronto, Corporate Canada
Posts: 7,592
Received 5 Likes on 5 Posts
Thanks man. On a side note I need your mailing address again. I need to sent you your x-mas gift.
Old 12-15-05, 03:59 PM
  #43  
King of the Loop

Thread Starter
 
BklynRX7's Avatar
 
Join Date: Apr 2004
Location: brooklyn, New York
Posts: 2,620
Likes: 0
Received 1 Like on 1 Post
Arrow

Does anyone here have any idea how well/long that rubber undercoat stuff lasts? I assume not too long but i wanan knwo if its gonna come off when i get the car pressure washed.
Old 12-16-05, 09:08 AM
  #44  
Engine, Not Motor

iTrader: (1)
 
Aaron Cake's Avatar
 
Join Date: Feb 2001
Location: London, Ontario, Canada
Posts: 29,789
Likes: 0
Received 109 Likes on 92 Posts
Rubber undercoat can last years. The problem is that if moisture gets underneath it, the moisture will be there forever as well.

POR-15 is special in that it forms a non-porous coating that bonds strongly to the metal. It actually dries by absorbing moisture (not sure how that works, but that's according to the spec sheet) and thus any minute bits of moisture on the metal are absorbed by the drying process. It's also flexible and will not chip or crack.

I've also heard very good things about Rhino lining.

Remember that no matter how you undercoat the bottom of the car, you still need to protect the other areas. Oil sprays are really the only way.
Old 12-16-05, 02:47 PM
  #45  
King of the Loop

Thread Starter
 
BklynRX7's Avatar
 
Join Date: Apr 2004
Location: brooklyn, New York
Posts: 2,620
Likes: 0
Received 1 Like on 1 Post
Arrow

Originally Posted by Aaron Cake
Rubber undercoat can last years. The problem is that if moisture gets underneath it, the moisture will be there forever as well.

POR-15 is special in that it forms a non-porous coating that bonds strongly to the metal. It actually dries by absorbing moisture (not sure how that works, but that's according to the spec sheet) and thus any minute bits of moisture on the metal are absorbed by the drying process. It's also flexible and will not chip or crack.

I've also heard very good things about Rhino lining.

Remember that no matter how you undercoat the bottom of the car, you still need to protect the other areas. Oil sprays are really the only way.
Well im only gonna be doing the high rust and already rusted areas. As for the rubber stuff trapping moisture, Im onyl planning on leaving it on for winter to protect from salt and snow then stripping it and getting it properly coated when i get it painted.
Old 12-16-05, 05:53 PM
  #46  
Junior Member

 
TREX's Avatar
 
Join Date: Dec 2004
Location: vancouver
Posts: 13
Likes: 0
Received 0 Likes on 0 Posts
Thumbs up rusting

I just finished redoing the whole body on my 88. your definitly going to want to protect your gas tank where the two skins meet in the middle if you want that to last for very long. asweel in the spare tire well at the bottom there tends to be some rust. just to add to whateveryone else has said.
Old 12-17-05, 12:01 AM
  #47  
King of the Loop

Thread Starter
 
BklynRX7's Avatar
 
Join Date: Apr 2004
Location: brooklyn, New York
Posts: 2,620
Likes: 0
Received 1 Like on 1 Post
Arrow

Originally Posted by TREX
I just finished redoing the whole body on my 88. your definitly going to want to protect your gas tank where the two skins meet in the middle if you want that to last for very long. asweel in the spare tire well at the bottom there tends to be some rust. just to add to whateveryone else has said.
u just reminded me about my spare tire well that was bad lasat u checked.




All times are GMT -5. The time now is 09:58 AM.