2nd Generation Specific (1986-1992) 1986-1992 Discussion including performance modifications and technical support sections.

Look at my Throttle Body!

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Old Aug 5, 2003 | 11:43 PM
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Look at my Throttle Body!

So what do you all think, almost finished with it
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Old Aug 5, 2003 | 11:45 PM
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Old Aug 5, 2003 | 11:59 PM
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wat grade of sandpaper are you using/on?

looks g00t!!!!!!!!
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Old Aug 6, 2003 | 12:07 AM
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Yup, it does look pretty damn good so far! Good job
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Old Aug 6, 2003 | 12:22 AM
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Wha?
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shineh.
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Old Aug 6, 2003 | 12:31 AM
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is it just me, or would takeing those big *** bolts out do more good than the polishing job????

Daniel
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Old Aug 6, 2003 | 12:33 AM
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Such bling. Amazing.

Yeah... Why do the bolts intrude so far?
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Old Aug 6, 2003 | 02:33 AM
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You're supposed to use much shorter bolts that don't protrude into the airflow at all. They're probably going to cause as much turbulance as the old plates did. I highly recommend you replace with shorter ones them before you reinstall the TB. You've gone a bit overboard with the sealant too.

The porting and polishing looks good though. And I wish my linkages were still that shiny.
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Old Aug 6, 2003 | 03:14 AM
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Haha don't worry about the bolts they will be cut and the grinded down. For some reason i couldn't find any shorter ones, so I just used those.

But thats why i said almost finished, got to cut them, grind then, then get rid of the lip, sand smooth and then re polish it.

Also working on poilshing the whole outside also while I'm at it.

When I'm done with this one, i will be putting this one on the car and then doing this to the one on the car now and selling it.
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Old Aug 6, 2003 | 03:19 AM
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you may want to try chopping the bolts out completely...just clear them out, then cram the open holes w/jb weld, lump it out a little and let it dry for 24 hours...then dremel it down and polish it off to leave it a clean and smooth opening.
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Old Aug 6, 2003 | 03:20 AM
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Originally posted by REFLUX
wat grade of sandpaper are you using/on?

looks g00t!!!!!!!!
So far i have used teh heavy grit sanding tube things for the dremal to take out large amounts and then smoothed them down with the fine tube pieces. then I went over it with 400 grit paper by hand to smooth it some more. I need to finish it and then I will take 240 grit to it, then 400, then wet sand with 600 and then finally hit it up with somemetal polish, should bring it out to a mirror finish.
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Old Aug 6, 2003 | 03:22 AM
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Originally posted by Blue88GXL
you may want to try chopping the bolts out completely...just clear them out, then cram the open holes w/jb weld, lump it out a little and let it dry for 24 hours...then dremel it down and polish it off to leave it a clean and smooth opening.
I would rather have the bolt all the way through with some JB weld holding them in instead. At least this way if the JB weld breaks and it gets sucked in its going to be only about a 1mm in size instead ofa big chunk. I will take some more pics tomorow when I finish it.
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Old Aug 14, 2003 | 10:22 PM
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Well i havn't done any more work to this maybe i will do some more tomorow
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Old Aug 14, 2003 | 10:25 PM
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Originally posted by Blue88GXL
you may want to try chopping the bolts out completely...just clear them out, then cram the open holes w/jb weld, lump it out a little and let it dry for 24 hours...then dremel it down and polish it off to leave it a clean and smooth opening.
Lemme hear an AMEN fo' tha' JB WELD!
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Old Aug 14, 2003 | 11:20 PM
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AMEN BROTHER!!








which reminds me. I need to go buy some tomorrow so I can finish MY throttle body.
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Old Aug 14, 2003 | 11:49 PM
  #16  
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i dont think my jb weld is gonna be moving out of those holes that stuff is really hard. plus if you rough up the surface of the holes it will stick better. i dont have any worries with that stuff. no one should
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Old Aug 14, 2003 | 11:57 PM
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Its hard....but remember JB weld does not expand at the same rate metal does....FYI
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Old Aug 27, 2003 | 11:00 PM
  #18  
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Ok so i finally did some more to it, now all thats left is to smooth it done and polish it out. But the whole inside of it is smooth, now rough edges at all.


Last edited by ImprezedRS; Aug 27, 2003 at 11:08 PM.
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Old Aug 27, 2003 | 11:00 PM
  #19  
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Damnit, steel doors hurt!
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Ok so i finally did some more to it, now all thats left is to smooth it done and polish it out. But the whole inside of it is smooth, now rough edges at all.
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Old Aug 27, 2003 | 11:38 PM
  #20  
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Damnit, steel doors hurt!
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Well I'm trying to post more pictures but it won't let me
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Old Aug 28, 2003 | 12:55 AM
  #21  
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Damnit, steel doors hurt!
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damn still not letting me post pictures
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Old Aug 28, 2003 | 04:20 AM
  #22  
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Damnit, steel doors hurt!
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Man whats wrong, still can't get the rest up. Oh well
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Old Aug 28, 2003 | 08:02 AM
  #23  
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I prefer DEVCON Aluminum Putty http://www.devcon.com/devconfamilypr...107.0&catid=15

Tech sheet: http://www.devcon.com/techinfo/107.pdf
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