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-   -   Gain power by converting to an e-fan? (https://www.rx7club.com/2nd-generation-specific-1986-1992-17/gain-power-converting-e-fan-658116/)

torean 06-06-07 11:09 PM

50% isnt under rated..if anything most engines running right now are only 15-20% efficient compare to their ideal carnot cycle....

SirCygnus 06-07-07 12:16 AM

raise your hands if your the devils advocate.

look. the stock fan is just fine and works 100% great on the stock cooling setup. if you are going to not drive the car on teh street, going vmount, or anything else besides driveing it like a normal car on the street, leave the stock shit in there. if you complain about the shroud being in the way, then this is a mute point. its there cus it needs to be. thats like saying you removed your balls cus they are in the way and slap around too much. big whoop. grow up.



an efan and the working clutch fan both put almost the same amount of stress on the engine when they are working. period.

NZConvertible 06-07-07 03:17 AM


Originally Posted by RotaMan99
No not at all. Its both. You think because I post something different in 2 different posts, that means I changed my mind? No, how about letting you know why I also did it.

I replied specifically to your comment that it made working on the engine easier, and asked for reasons why. You replied that it looked better, which I'd never mentioned and didn't ask about. Your next reply went back to access again (and you still haven't answered my question). Go read it all again.


Are you talking about no matter what electric fan is used or compairing the clutch to an e-fan?
I'm talking about the fact that the same amount of work must be done by the fan (whatever type) to move the required amount of air. The difference between mechanical and electric will be in the overall conversion of engine power to fan power, and that overall difference is just not worth giving a shit about.


Originally Posted by KNONFS
I thought you were a precusor of just one of them.

When have I ever said one was better than the other? Most of my e-fan posts have been about dispelling the many myths of their supposed superiority, but I've never made any wild claims about the stock fan's superiority either, other than the fact the it's free and works fine.


Only if you have a S4, for the S5 is a DIRECT bolt on swap; this is assuming that you have converted the FD alt pullie to a V one.
Then it's not a direct swap is it?

KNONFS 06-07-07 05:53 AM


Originally Posted by NZConvertible (Post 7018598)

When have I ever said one was better than the other? Most of my e-fan posts have been about dispelling the many myths of their supposed superiority, but I've never made any wild claims about the stock fan's superiority either, other than the fact the it's free and works fine.


I don't remember you saying one is better than the other one; however it seems that you only defend one of them, sort of like a bias opinion.



Originally Posted by NZConvertible (Post 7018598)
Then it's not a direct swap is it?


I said bolt on swap; as in no modifications to the alt mounts, alt alignment, or harness. The pulley issue is an obvious problem IMHO.

NoDrySkin 06-07-07 06:06 AM

I gained 15 horses to the front wheels.

NZConvertible 06-07-07 06:40 AM


Originally Posted by KNONFS (Post 7018659)
I don't remember you saying one is better than the other one; however it seems that you only defend one of them, sort of like a bias opinion.

Well what do you expect? The stock fan BS posts outnumber the e-fan BS posts ten to one. Lots of people think they know how the stock fan works but actually don't, so they claim non-existant advantages e-fans have, or overstate actual ones.

I have no particular preference for either type. I've used e-fans in the past and most likely will in the future. I have no problem with them, I just don't see any point in removing a perfectly good stock fan based on myths and misinformation. If/when my stock fan's clutch dies I will probably go electric if I can get a suitable fan cheaper than a new clutch. I've said all this numerous times before, so you must have selective hearing...


I said bolt on swap; as in no modifications to the alt mounts, alt alignment, or harness. The pulley issue is an obvious problem IMHO.
Don't be ridiculous. Everybody knows a "bolt-on" mod is just that, you bolt it on and it works. If you just take a standard FD alternator and bolt it onto your FC, it will not work!

KNONFS 06-07-07 06:50 AM


Originally Posted by NZConvertible (Post 7018724)
Don't be ridiculous. Everybody knows a "bolt-on" mod is just that, you bolt it on and it works. If you just take a standard FD alternator and bolt it onto your FC, it will not work!

And that's why I mentioned the pulley; its not hard at all, and its a good investment for those that need to replace their old alternators.

Aaron Cake 06-07-07 08:33 AM


Originally Posted by lax-rotor (Post 7016179)
I was under the impression one had to alter the attaching harness, is this inaccurate?

Yes, but the alternator bolts directly onto the engine. :) I should be more specific. For S4 you need to modify the harness. For S5 you don't.

You will also need to swap on the appropriate front pulley.


Originally Posted by RotaMan99 (Post 7018028)
You saying the alternator and fan motor are only 50% efficient?

It's probably a good estimate for the alternator anyway. The fan motor might be a bit better but in general automotive electrical stuff is abysmal. Alternator efficiency is rarely good, especially when you are talking about a 20 year old design. Just put the alternator under high load and feel the heat that thing generates...Automotive electrical motors generally have few poles, bushings instead of bearings, cases that align poorly, thin windings, etc.

Keep in mind that a high quality electric motor will have efficiency in the high 90s.


Originally Posted by torean (Post 7018178)
50% isnt under rated..if anything most engines running right now are only 15-20% efficient compare to their ideal carnot cycle....

We're speaking of the alternator and motor, not the gas engine.

RotaMan99 06-07-07 08:49 AM


I replied specifically to your comment that it made working on the engine easier, and asked for reasons why. You replied that it looked better, which I'd never mentioned and didn't ask about. Your next reply went back to access again (and you still haven't answered my question). Go read it all again.
I already answered your question both times I replied to you. Let me quote myself,

I like the looks of a cleaner, less cluttered, engine bay

I didn't like working around the shround and I like that fact that I don't ever have to at any point in time. One less agravating item to remove when trying to do something that requires removing the shroud.
If I have to remove belts, or remove the front cover for any reason, or remove any of the pulleys, the water pump, etc. I don't want to have to remove the shroud plus the fan to do so. Which comes from both quoted posts above.

I already answered your question 3 times now. You going to come back and say I didn't answer it?

NoDOHC 06-07-07 08:57 AM

I won't touch any of the arguments about steady-state power drain, but one thing that has not been mentioned is that the electric fan does eliminate the inertia of the mechanical fan (difficulty for engine to rev.) The alternator has a fixed rotating inertia and this does not change with load, allowing the engine to rev more quickly, even if the power demand is the same or more.

However,as other have said, try driving an FC in the rain with headlights, rear defrost, A/C cranked and front and rear wipers running and then tell me that you want more electrical load on the stock charging system.

(If you install an electric fan, please upgrade the charging system.)

As to overdriving the alternator... please do not consider this as an option. The alternator rotor is large and heavy and is already spinning very quickly at redline. If you overdrive it, the rotor may fail (catastrophically) at high engine speeds.

(By the way, I have the stock clutch fan in my car and will keep it, even though a friend gave me a free Taurus fan and controller.)

jrosado5 06-07-07 11:38 AM

What is the pulley modification or swap needed to upgrade an S4 Alternator to an FD one? When you say harness, do you mean some slicing required for the S4 harness to work on an FD alternator? I need an new alternator 'cause I am running a stereo, amp, subs and would like to know the answers to making the FD alt work on the FC S4. Thanks ahead.

TehMonkay 06-07-07 12:00 PM

I highly doubt your stereo uses 90 amps, you probably mean 90 watts, which is much less.

Personally, i'd rather listen to my engine rev that my clutch fan when i'm stopping somewhere, and also the fact that when you're standing at a light or whatever waiting to launch it doesn't use as much power.

The alternator pulley weighs less and has less drag than the clutch fan's weight and drag, when it is on.


It gets in the way and it's annoying to hear, infact we have a saying around these parts, yup, feel the wrath... OF MY CLUTCH FAN. It just sounds retarded.

But anyways thats all just my opinion, and if i come across another e-fan i'll be putting one on my fc.

RotaMan99 06-07-07 12:51 PM


but one thing that has not been mentioned is that the electric fan does eliminate the inertia of the mechanical fan (difficulty for engine to rev.) The alternator has a fixed rotating inertia and this does not change with load, allowing the engine to rev more quickly, even if the power demand is the same or more
Well it has been mentioned in almost every thread about this deal. Why not sticky one of the 900,000,000 threads about this same subject so we don't have to keep repeating our selfs?

KNONFS 06-07-07 04:13 PM


Originally Posted by jrosado5 (Post 7019507)
What is the pulley modification or swap needed to upgrade an S4 Alternator to an FD one? When you say harness, do you mean some slicing required for the S4 harness to work on an FD alternator? I need an new alternator 'cause I am running a stereo, amp, subs and would like to know the answers to making the FD alt work on the FC S4. Thanks ahead.

S4 & S5 RX-7s use the V shape belt, just like in this picture:
https://i62.photobucket.com/albums/h...CT5712-web.jpg

3rd Gen RX7 use the rib style belt(sorry, couldn't find a better pic)
http://images.cardomain.com/member_i...337_1_full.jpg

The S5 and FD alternator use the same harness, as the S4 is different; you will need an S5 or FD alternator plug, and convert your S4 to the newer style.

KNONFS 06-07-07 04:14 PM


Originally Posted by TehMonkay (Post 7019581)
I highly doubt your stereo uses 90 amps, you probably mean 90 watts, which is much less.


No, it is a 90 amp sound system ;)

RotaMan99 06-07-07 04:29 PM


It's probably a good estimate for the alternator anyway. The fan motor might be a bit better but in general automotive electrical stuff is abysmal. Alternator efficiency is rarely good, especially when you are talking about a 20 year old design. Just put the alternator under high load and feel the heat that thing generates...Automotive electrical motors generally have few poles, bushings instead of bearings, cases that align poorly, thin windings, etc.

Keep in mind that a high quality electric motor will have efficiency in the high 90s.
Interesting. Thanks.

Now going back to the part where the engine power consumption will be the same to move the same amount of air. Wouldn't this also depend on the blade type and angle of the blades as well? I can't see the electric fan consuming over 2hp to move 2500 CFM of air like the clutch fan does at peak efficency. Most fans moving this amount of air consume about 15 amps. Even doing the math for 50% efficiency it doesn't add up to 1hp. Yes I know 1 hp is not even measureable really and nothing to worry about, but to say the consume the same amount of power to move the same amount of air, I think is incorrect.

Just my opinion.

RotaMan99 06-07-07 04:29 PM


No, it is a 90 amp sound system
1000watt system?

KNONFS 06-07-07 04:42 PM


Originally Posted by RotaMan99 (Post 7020512)
1000watt system?


900 rms, its actually left overs from my car sound days ...

NZConvertible 06-08-07 12:30 AM


Originally Posted by RotaMan99
If I have to remove belts, or remove the front cover for any reason, or remove any of the pulleys, the water pump, etc. I don't want to have to remove the shroud plus the fan to do so. Which comes from both quoted posts above.

BS. You've never once mentioned the front cover, pulleys or water pump. But why on earth would you need to removed these items regularly? Something must be very wrong if you do. This is exactly what I mean by overstating the advantages.


I already answered your question 3 times now. You going to come back and say I didn't answer it?
No, you didn't. What I asked was what regular tasks would actually be made easier without the shroud there?


Now going back to the part where the engine power consumption will be the same to move the same amount of air. Wouldn't this also depend on the blade type and angle of the blades as well?
Go back and read it again (post #78, para.2).


Originally Posted by jrosado5
When you say harness, do you mean some slicing required for the S4 harness to work on an FD alternator?

The 89-on alternators need a constant power supply, whereas S4's need a switched supply. This needs to be changed to use an S5 or FD alternator on an S4. This schematic shows the difference and what you need to do.

Alternator schematics: https://www.rx7club.com/attachment.php?attachmentid= 199213
Alternator pin-outs: https://www.rx7club.com/attachment.p...hmentid=170065


Originally Posted by KNONFS
900 rms...

900W / 14V = 64A, not 90...

KNONFS 06-08-07 05:45 AM


Originally Posted by NZConvertible (Post 7022030)

900W / 14V = 64A, not 90...

I thought I said RMS :wallbash:

Besides, only cheap amps are rated\measured at 14V; you haven't been on the car audio industry have you?

RotaMan99 06-08-07 06:00 AM


BS. You've never once mentioned the front cover, pulleys or water pump
No shit, but I have mentioned it would be easier to work on IF I ever had to remove those items! I don't remove them on a regular basis but I don't even want to think I have to remove the fan and shroud just to do so! WTF is the big deal?


What I asked was what regular tasks would actually be made easier without the shroud there?
I must have missed that sentence somewhere. Cause I don't remember reading it, but looking back, I did miss it and to answer THAT question, NONE.


Go back and read it again (post #78, para.2).
Didn't answer my question. My point is that you first said whatever fan used, it will take the same amount of power consumption to move the same amount of air. Now if the clutch fan moves 2500 CFM of air consuming 2hp. I don't see a 110amp fan do you? Then you say the overall difference between the two which contridicts what you said in your first sentence in post 78.

schmol 06-08-07 06:14 AM

My head hurts....Calgon, take me away

Zell 06-08-07 06:53 AM

Hey Guys,

When my car was idling really low because the intake temp sensor had failed, if you tried to start it on a cold nite and cranked the headlights and pulled off the engine would die, thats how much load the alternator can put on the motor, but u will only noticed it when ur motor aint in perfect health like mine was, but this e fan will most likely pull nothing we will noticed just like the clutch fan.

Either way you look at how ur fan is setup its going to draw energy from the motor in some way, and difference is going to be unnoticable to you, a full tank gas would make more of a difference in making ur car slower. Bottom line if it aint failed it aint need replacing. NZ convertible said it best, if the factory one fails look into a e-fan as you do gain some serious space in the engine bay.

I hope we havent confused MindSpin311

Cheers

NZConvertible 06-08-07 07:39 AM


Originally Posted by KNONFS (Post 7022295)
...only cheap amps are rated\measured at 14V...

So when you say "cheap amps", you mean those by Alpine, Sony, Rockford Fosgate, Infinity, Kenwood, Clarion, JBL and probably many others who all rate their amps using the CEA-2006 standard, which requires power to be measured with an input voltage of 14.4V.

Even if your old amps are rated at 12V, 900W / 12V = 75A, so you're still wrong. Again.


Originally Posted by RotaMan99 (Post 7022308)
No shit, but I have mentioned it would be easier to work on IF I ever had to remove those items! I don't remove them on a regular basis but I don't even want to think I have to remove the fan and shroud just to do so! WTF is the big deal?

Exactly! Removing the fan and shroud to work on those items is just not a big deal. It's easy and takes about five minutes, so I just can't see any worthwhile advantage from permanently removing them.


My point is that you first said whatever fan used, it will take the same amount of power consumption to move the same amount of air.
No, that's not what I said... :rolleyes:

Maybe you need simpler terms. If fans, alternators and electric motors were 100% efficient, it would require X amount of work done by the engine to move the required amount of air, whether the fan was mechanical or electric. But fans, alternators and electric motors aren't 100% efficient, so it actually takes X+Y amount of work done by the engine to move the required amount of air, where Y is the engine power that overcomes all the combined inefficiencies of a particular set-up. My point is that Y for a typical electric fan is not different enough from Y for the stock fan to give a shit about. Simple as that.

clokker 06-08-07 08:17 AM

My, what an entertaining three pages this has been.

One thing I haven't seen mentioned yet is when e-fans are typically installed...and yes, this completely sidesteps the question/debate over relative efficiency but seems like a practical issue to raise.

I suspect that fans are rarely changed without also swapping in a new, and typically more efficient (i.e., higher capacity), radiator as well.

When I built up my 240Z the stock single row radiator got shitcanned in favor of a three row Nismo competition unit. At the same time a dual fan electric setup went in controlled by a thermoswitch from a Saab 9000 (they come stock with a adaptor that splices into the radiator hose and are easily and cheaply available in junkyards).

This setup was so efficient that the fans rarely kicked in- never in the winter and only after prolonged idling in the summer. When the car was shut down the fans would kick on for a few minutes and then stop.

The combination of e-fan and larger rad seemed more efficient since the constant (minimal) parasitic drag of the stock thermo clutch fan was eliminated and the electric fans were usually idle.

When I get around to replacing my stock original radiator I'll probably go for a similar setup as the Z although I expect the e-fan to work more often due to the elevated operating temps of the rotary engine compared to the lower revving straight six.

So basically it would seem more practical to discuss the relative merits of the fans if the upgraded radiator was included in the equation as well.


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