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-   -   FD Upper on an Fc. (https://www.rx7club.com/2nd-generation-specific-1986-1992-17/fd-upper-fc-809416/)

JWteknix 02-17-09 07:03 PM

cant use the lim, i did it bc it looks pretty, was easy and it also has the unproven theory of the longer runners giving a bit more down low, as for the RE maniflod idk, and custom is way too much work for some one like me. im lazy

JWteknix 02-17-09 07:04 PM

and you CAN do these swaps using the stock ecus

NJGreenBudd 02-18-09 10:03 PM

So....
 
I was debating whether or not to go ahead and do this, then I got a wicked good deal offered to me for the S5 LIM, FD UIM, TB w/ TPS and Elbow. I now have most of the parts to do this but am still sorting out the details.

The next step was to buy that spacer/adapter that Niko kept posting, I did that an hour ago.

Now I need to figure out the little stuff like the TPS, OMP, vac lines etc...

1)Can I use the block off plates from my S4 LIM on the S5 LIM? I think they are the same but I'm not sure.

2)The FD UIM has no BAC, nor does the FD TB have a thermowax device? Should I just cap the coolant line on top of the rear iron that used to go to the FC TB and the one on the back of the water pump? Is my idle going to suck without the BAC and thermowax or does the FD TB handle warmup differently?

3)Similarly the FD UIM has no air bypass solenoid valve or air supply valve. I don't have either PS or AC but does it even matter with the FD TB?

4)Is it easier/better to modify the mechanical linkage fore the S4 OMP to somehow work w/ the FD TB or is it suggested to block off the OMP and premix?

5)As far as the TPS goes, I plan to use the narrow range part of the FD unit spliced into the S4 harness.

I plan on going with a FMIC kit so everything won't be hidden under the TMIC.

I appreciate any clarifications or help with these questions.

NJGreenBudd 02-18-09 10:50 PM

Also, will the S4 secondary fuel rail fit onto the S5 LIM?

Nick_d_TII 02-20-09 03:06 PM


Originally Posted by JWteknix (Post 8975081)
i did it bc it looks pretty

Seems like lots of work just to look pretty...

A 13BREW looks pretty, but its the performance that comes w/ it that most are after...

To each his own.

Rotory Power!

JWteknix 02-20-09 06:01 PM

no not really too much work it only cost me about 150 bux and a few hours of research lol
umm.. theres alot more work and money involved in putting rew.
ll be just fine with the amount of power im putting down right now lol

Nick_d_TII 02-21-09 12:03 PM

Well, the lim looks to have larger dia. runners, but the upper doesn't look much bigger?...

FD UIM definitely has longer runners/design.

From fc3spro.com:

While the REW intake ports are larger, the intake runners of these motors are still about the same size. The 13BT intake manifold has a surge tank plenum which is found to create too much pumping losses because of its large volume. The 13B-REW intake manifold is a "Dynamic Pressure Intake System" which eliminated the surge plenum tank and has opposed-facing secondary intake runners. This new design enhances intake flow by taking advantage of the strong pressure waves inherant in rotary engines. The throttle bodies on the 13BT are 3x45mm, while the 13B-REW are 1x45mm + 2x50mm.

Images:

http://i272.photobucket.com/albums/j...owerIntake.jpg

http://i272.photobucket.com/albums/j...3/Runners1.jpg

http://i272.photobucket.com/albums/j...3/Runners2.jpg

http://i272.photobucket.com/albums/j...pperIntake.jpg

http://i272.photobucket.com/albums/j...23/Plenum2.jpg

Rotary Power!

WingsofWar 02-21-09 12:57 PM

Two things i like about the LIM on the TII is that the secondaries are mounted further up. And the runners have a curvature to them. If the ports were just as large on the TII LIM than they are on the REW wouldn't the TII LIM make for the better flow characteristics?

Also from what i gathered on this forum and other forum about the FD UIM, is that other than just being a better LOOKING manifold. The gains are minimal.

HOWEVER with the FD UIM w/ FD throttle body it does seem to also benefit as a cheaper alternative to getting better air flow vs custom intake manifold. WHEN the car starts to suffer from excessive turbulence in TII plenum from upgrading the 7s boost levels, etc. I can see how the FD UIM plays a better roll. Not so much in gaining HP, but more intake charge efficiency.

But that is just all ramble, ultimately there needs to be a formal study, with a dyno.

-Stock S4 TII With FMIC
-Stock S5 TII With FMIC
-Stock S4 TII with FD UIM & FMIC
-Stock S5 TII with FD UIM & FMIC

(reason why i added the FMIC because the throttle body changes and there would be no use for the TMIC, so to keep the test more equal in numbers a FMIC would be used so that the UIM sample data can be collected better)

-Modified S4 TII
-Modified S4 TII with FD UIM
-Modified S5 TII
-Modified S5 TII with FD UIM

(this test is to see with a TII with increased power, does it show a greater benefit if you add the FD UIM vs a stock TII with FD UIM)

I am pretty sure this test on a dyno would really be useful. Am I wrong? Probably i am. But at least it may help reinforce or downplay claims that people give without substantial evidence.

Roen 02-22-09 12:58 AM

you could always custom mount an upgraded top-mount =P

Fozzybeardude 02-22-09 04:15 AM

I race in an organization that doesn't permit forced induction. I'm running an s5 with only exhaust mods, no internal mods with an rtek box. Still not sure after getting to the end of this thread if there is any power for me to gain after all the work to swap an FD upper and throttle body?

check out my website http://www.jjrmotorsports.com

Furb 02-22-09 08:19 AM

i just finished putting my engine back in with the FD UIM.
when i have everything running and mapped i will let you guys know my experiences.

http://www.j-spec.nl/wp-content/gallery/rex/06.jpg
http://www.j-spec.nl/wp-content/gallery/rex/07.jpg
http://www.j-spec.nl/wp-content/gallery/rex/08.jpg

Roen 02-22-09 11:14 AM


Originally Posted by Fozzybeardude (Post 8987146)
I race in an organization that doesn't permit forced induction. I'm running an s5 with only exhaust mods, no internal mods with an rtek box. Still not sure after getting to the end of this thread if there is any power for me to gain after all the work to swap an FD upper and throttle body?

check out my website http://www.jjrmotorsports.com

How would you fit the FD TB and UIM when your intake comes in from the left side and the inlet for the FD stuff is on the right side?

NJGreenBudd 02-22-09 11:14 AM


Originally Posted by Roen (Post 8986930)
you could always custom mount an upgraded top-mount =P

This is what I'm leaning towards now, I just hate the thought of going FMIC with 10 feet of piping. Can't be too hard to setup a bigger unit in roughly the same location as the stock TMIC. Add a little alcohol injection to be safe and call it a day.


Looks great Furb.

Fozzybeardude 02-22-09 11:54 AM

hmmmm
 

Originally Posted by Roen (Post 8987461)
How would you fit the FD TB and UIM when your intake comes in from the left side and the inlet for the FD stuff is on the right side?

I'm not familiar with the FD intake or the any of the turbo cars and now that I see these pics, I don't really see how it's possible to make this work on an n/a s5.....

However, I am looking for any way to raise hp or torque. If you watch some of the videos on my website, you can see that I'm down on power compared to the other cars.

WingsofWar 02-22-09 12:27 PM

you could potentially run a 4 port S5 N/A and that might allow you to use the FD UIM. But if your racing sanction does not allow FI, i would definitely recommend a Bridgeport or large Streetport with ITBs rather than use the FD UIM.

Roen 02-22-09 12:52 PM


Originally Posted by Fozzybeardude (Post 8987543)
I'm not familiar with the FD intake or the any of the turbo cars and now that I see these pics, I don't really see how it's possible to make this work on an n/a s5.....

However, I am looking for any way to raise hp or torque. If you watch some of the videos on my website, you can see that I'm down on power compared to the other cars.

Can you port the motor and use a standalone?

Fozzybeardude 02-23-09 01:14 AM

Not allowed to port or run itbs. I could use a stand alone but not sure it's worth it if there aren't any other mods.

I'm lucky I even get to run an RX7 with these guys, they hate it. They all run VWs, Hondas, and Nissans and get to bore, stroke, port, polish, cams, high compression, you name it. I knew the rules when I built the car, I'm just trying to play by the rules.

Not many people on here will like this but my next plan is to put a piston motor in it. Either a Miata or a truck engine. There is a 2400cc max with a 60 over bore. I would get a weight brake too. I just keep brain storming you know.

Roen 02-23-09 01:28 AM

How much power do you have, and how much power do they have?

Furb 02-23-09 11:25 AM


Originally Posted by Fozzybeardude (Post 8989353)
There is a 2400cc max.

go 3-rotor instead of pistons...

eage8 02-23-09 11:27 AM

I would say a well tuned standalone would probably give you 10-15 hp at least.

can you swap in high compression RX-8 rotors?

stylEmon 02-23-09 12:12 PM


When someone does buy one, they should rig it, test it, go to the dyno, make a run, put the original intake on, make a run, and post results.
There has already been a dyno comparison posted. They guy used the FD TB with the FD UIM. And the FC with the FC.

From the looks of his chart, he gained 50 ft lbs of torque in the top end...
A lot of work for just looks huh?

Nick_d_TII 02-23-09 02:37 PM


Originally Posted by stylEmon (Post 8990327)
There has already been a dyno comparison posted. They guy used the FD TB with the FD UIM. And the FC with the FC.

From the looks of his chart, he gained 50 ft lbs of torque in the top end...
A lot of work for just looks huh?


Found it.

https://www.rx7club.com/showthread.p...FD+intake+dyno

https://i73.photobucket.com/albums/i...icuk/dyno2.jpg

Look like gains to me, there is more than just looks there. Worth it?.. You decide.

Rotary Power!

Fozzybeardude 02-24-09 04:06 AM

looking for power
 
[QUOTE=How much horse power....QUOTE]

I'm about 155rwhp and I will never know what the others are at. Only 2 other cars that I know of have ran on a dyno, niether are honest about it. One is a fully built 240sx, another is a fully built '95 Integra. All the others are built VWs or partially built hondas.

I can't run a 3 rotor, limited to 2. If I was going to spend the money on a a stand alone and another tune session, I may as well spend the money on dropping the RX8 engine in. There is a great thread going on right now about that.

---Sorry, I'll stop the thread jacking now---

JWteknix 02-24-09 01:26 PM

totally badass nice find on that info

JWteknix 02-24-09 01:32 PM


Originally Posted by NJGreenBudd (Post 8987462)
This is what I'm leaning towards now, I just hate the thought of going FMIC with 10 feet of piping. Can't be too hard to setup a bigger unit in roughly the same location as the stock TMIC. Add a little alcohol injection to be safe and call it a day.


Looks great Furb.

actually i thought the same thing until i i found a large izuzu npr intrecooler i front mounted it and used just less then 4 ft of piping and it has minimum bends

Frostycrowd 02-24-09 01:38 PM

Furb that is sexy.

stylEmon 02-24-09 03:23 PM


actually i thought the same thing until i i found a large izuzu npr intrecooler i front mounted it and used just less then 4 ft of piping and it has minimum bends
I am toying with the idea of using the same IC. it mounts very nicely inforont of the rad.

JWteknix 02-25-09 11:55 AM

yeah it fits great and the way the end tanks come out its perfect. its also huge on 100+ degree days iv never seen ait higher then 40C

stylEmon 02-25-09 12:27 PM

we get a lot of those 100+ days here. I'd like to do that mostly for the "non-boost" driving. My AI system alone works better than any intercooler... But in the summer, out of boost, the temps climb here.

I like the idea of having a little insurance if something went wrong with the AI, but the intercooler will actually hurt my current AITs. My pre compressor jet will be useless if that mixture then has to go through a physical intercooler... That is what I suspect at least.

Roen 02-25-09 12:47 PM

It won't be useless, it'll have the effect of not letting the air temp rise as much through the intercooler as if you didn't have it.

Intercoolers are just temperature percentage modifiers. Cooler air in means cooler air out, even if the intercooler acts to heat the air up.

stylEmon 02-25-09 04:33 PM

i will do some tests once I get the intercooler, but through the tests I've done already, the pre-compressor jet is the one that effects the AITs the best. The Post-Compressor jet is more for knock deterrent... that's why it's a larger jet.

What I am expecting is that the awesome drop I'm seeing in AITs will be neutralized by the intercooler. And I will only see a moderate drop in AITs.

I am curious to see the difference between an intercooler with the pre-comp jet and an intercooler without the pre-comp jet.

Roen 02-25-09 08:40 PM

What you're expecting should pretty much be on the money.

stylEmon 02-25-09 11:38 PM

sucks too, I am so proud of my non-IC AITs... :(

TOOSHORT_88 02-27-09 10:54 AM

Im am doing this too. I just orderd my spacer last night! But i do have some questions..
How do i rewire my s4 T2 harness to work with the fd tps?

TOOSHORT_88 02-27-09 10:56 AM

I am missing the connector for the tps . Can i make my own or do i have to find the conector?

JWteknix 02-27-09 12:35 PM

ummm where did u find a s4 adaptor? no one makes them. To hook it up ull have to search for the wiring, its simple. ull also have get a FD tps connector, along with mocking up a custum way to allow the mechanical omp to work, ull have to shorten the oil fill tube and modify the fd upper mounting holes

TOOSHORT_88 02-27-09 01:22 PM

There is a guy in greece selling the s5lim to s6 uim adapter kit all day long! He even sent me a pic of where and how much material has to be added for the studs to work.

ΝΙΚΟΣ 02-27-09 03:19 PM

yes but if you read the description says -only for s5- because the s4 has different ports....:wallbash:

http://cgi.ebay.com/ebaymotors/ws/eB...m=300296183470

do you have s4 or s5 lim?:scratch:

NJGreenBudd 02-27-09 08:07 PM

Okay so while I am waiting for the spacer to arrive I am trying to figure out the FD UIM vacuum system. I took some pics so hopefully you guys can tell me if I am on the right track.




http://i23.photobucket.com/albums/b3.../100_19382.jpg
These three nipples go right into the intake runners so these should all get boost/vacuum right? Okay for boost gauge/controller or BOV vac sources?




http://i23.photobucket.com/albums/b3.../100_19402.jpg
A) Is this the air intake temperature sensor? How do I hook it up to my harness?
1)vacuum???
2)vacuum???
3)vacuum???
4)vacuum???


http://i23.photobucket.com/albums/b3.../100_19422.jpg
5)Pressure Sensor Vac Line
6)vacuum???
7)vacuum???
8)solenoid???
9)solenoid???
10)For brake booster?
11)Double Throttle - can I still use this?

I just need to know which nipples see vacuum and which see vacuum and boost so I can hook up the following items:


Boost Gauge
Boost Controller
BOV
Pressure Sensor
Oil Injector Spider
Fuel Injector Bleeds
Purge Control Valve

JWteknix 02-27-09 08:24 PM

pic one yes vac nipples
A. yes ait sensor
1.vac
2. probly for the brake booster idk i blocked it off and used the large one on the top pic
3. vac
4. vac
5. vac
6.vac
7. vac
8. BAC i dont use
9. IAC? mines blocked off
10. i think is part of 9
11. i removed

thats at least how mines set up

NJGreenBudd 02-27-09 08:29 PM

Thank you very much sir. I do appreciate it.
:icon_tup:

JWteknix 02-27-09 08:40 PM

most of those vac lines i do have blocked of tho

NJGreenBudd 02-27-09 08:47 PM

Right, I just need vacuum for a for things.

is there anyway to retain the double throttle system? or do you need a specific FD solenoid and ecu for it to work?

JWteknix 02-27-09 09:20 PM

idk i just removed it along with anything else that complicates things lol

NJGreenBudd 02-27-09 09:28 PM

Alright, well thanks again for the info.

I just looked up the TPS rewire info, does this look right?

When looking directly at the FD TPS (when the push tab release is up), there are 4 pins.
1 - Ground
2 - Signal (Narrow range)
3 - (+5V)
4 - Signal (Full range)


Series 4 TPS Wiring---Series 6 TPS Wiring---------Series 6 TPS pin

Orange (+5V)---------BR/W - 5V+------------------3 - (+5V)
Green/Red Signal-----G/R - Narrow Range TPS---2 - Signal (Narrow range)
Black/Red Ground-----BR/B - Ground-------------- 1 - Ground
-------------------------- B/G - Full Range TPS-------4 - Not Used


I don't have the FD TPS connector though.

NJGreenBudd 03-01-09 05:58 PM

I cleaned up the UIU today, removed the double throttle valves and all the useless solenoids and crud, even ground off a few pieces of brackets to smooth it out a bit.

http://i23.photobucket.com/albums/b3...d/101_6481.jpg

http://i23.photobucket.com/albums/b3...d/101_6482.jpg

solareon 03-01-09 06:37 PM

NJ what adapter are you using to bolt it to the s4 lim? and does the TB elbow clear the ps pump?

NJGreenBudd 03-01-09 06:58 PM

I'm using a S5 LIM and an adapter from ebay. I don't have power steering.

solareon 03-01-09 10:43 PM


Originally Posted by NJGreenBudd (Post 9009238)
I'm using a S5 LIM and an adapter from ebay. I don't have power steering.

did you match the ports on the s5 lim to your s4 block?

NJGreenBudd 03-01-09 10:57 PM

No I didn't touch the ports on the LIM.


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