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Exhaust Sleeve Removal

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Old 07-12-03, 01:19 AM
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Exclamation Exhaust Sleeve Removal

I am porting my 88 TII and I would like to know how to remove the sleeve from the exhaust port. Also I would like to know if this is a good idea or not (give me the pros & cons)

Thanks Guys
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Old 07-12-03, 01:29 AM
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if your exhaust port looks like the one on the left, it is not a turbo rotor housing, its a N/A housing.


Some of the early first gen RX-7s had a sleeve in the exhaust manifold. I don't think the 2nd Gens use that, so I think you are talking about the picture above.

Some people cut that thing out. Its called a difuser. Other say it will cause exhaust flow turbulence. Its hard, so you will need to grind away at it for a while. It you take out the whole metal insert, then too much heat could transfer into the aluminum housing. I haven't heard any concrete evidence of any damage done by doing any of this, and I have heard of people doing it.

Last edited by Project84; 07-12-03 at 01:31 AM.
Old 07-12-03, 02:41 AM
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The insert, and the pins holding them in are SUPER hard, i had to use carbide to cut them, you can grind through the sleeve untill you see the pin, and then tap the pin out.
Old 07-12-03, 02:43 AM
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I am porting my 88 TII and I would like to know how to remove the sleeve from the exhaust port. Also I would like to know if this is a good idea or not (give me the pros & cons)
I think he means the entire iron/steel sleeve the part that is not aluminum...I sure it can be done but I have know Idea on how to go about it
Old 07-12-03, 03:36 AM
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once its out, you can put it back, or leave it bear aluminum, or ceramic coat the aluminum. bare aluminum will put more heat into your coolent.
Old 07-29-04, 06:59 PM
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i just removed an insert out of curiosity from a dead housing. all i needed was a drill bit a little over 5 millimeters and a drill press. the sleeves are held in by spring pins on both sides, which go through the housings and about half a centimeter into the sleeve. on one side, it took a bit of wiggling and coaxing to get the pin out of the sleeve, and i eventually just used a slightly larger bit and it came out.

putting it back in i guess would take some figuring. i'm thinking slightly oversized solid aluminum pins hammered in... shouldnt be too much of a bitch.

i can't tell you if it's good or not... just how to do it.
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