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custom fc guage pod progress

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Old Mar 23, 2005 | 01:56 AM
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custom fc guage pod progress

Hi guy's..
I'm making a custom guage pod that goes where the idiot pannel is. just posting my progress so far.. I'm failry happy with this, it's my first mould project I have ever done, but this is what I have for about 4 hours or work so far..
once it's totally complete I will cast a negative mould of it (which means I can make alot more )

it's still rough.. if anyone can give me any tips on smoothing Plastaline clay, please!.. I've used the soap technique and it works alright, but not the best.. but I think I'll just have to make it as smooth as I can, then cast one out and sand it untill it's perfect then make a negative from that..

anyways here are the pics, remember that only about 4 hours of work so far and I still have alot more to put in, and yes the back piece will be moulded as well.






Last edited by CompuBob; Mar 23, 2005 at 01:59 AM.
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Old Mar 23, 2005 | 02:20 AM
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nice work!!! what size of guages will those fit?
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Old Mar 23, 2005 | 02:42 AM
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Looks good.
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Old Mar 23, 2005 | 03:31 AM
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Nice man, u live in Dirty W huh? been there quite a few times (former londoner myself)

if ur project turns out nice, i'll deffinately be interested in one... an FC can never have too many gauges
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Old Mar 23, 2005 | 07:20 AM
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Looks good man, I like the way you blended the gauge pods into the base, nice touch. If you do make more let us know, I'd be in for one.
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Old Mar 23, 2005 | 08:03 AM
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B-ROB - I believe it's 52mm (the most common one)

Ottoman - yep.. good old windsor, womans moving to toronto this week so I'll probably be there more

everyone elce, thanks for the compliments!
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Old Mar 23, 2005 | 08:58 AM
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lookin good

man, that looks great. Is this the first time you've sclupted something? and mabye also the first time you've molded it?

You are doing a damn Good job IMO . Keep it up

I'm a moldmaker, and I'll throw you any tips I think will help.

As for smoothing the clay, it'll depend on what type of clay you are using, but most plasticines will smooth out great with a little bit of oil. Use a lightweight oil like linseed oil, or even wd-40. I have used wd-40 for most projects and it works fine. just a bit of oil on your fingers works great. also you can get some aluminum flashing for roof repair, and cut out a scraper with the exact curve you are looking for. This will help you get all 3 gauge pods exactly the same(outer surfaces mind you!) The trick is using the lightest oil you can find, so it soaks in and evaporates, leaving you with a smooth surface and no residue.

I'd suggest testing the oil you will use on a seprate piece of clay, just to make sure it works right. Some oils can make some clays turn to runny goo., and you don't want that happening on your workpiece.

It looks like you are using the Roma Plasticine, but I'm not too sure, as there are so many clays out there.


Keep it up man, and be sure to post pics along the way.
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Old Mar 23, 2005 | 09:00 AM
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looks good man. are you going to finish it up in carbon fiber or just fiberglass.
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Old Mar 23, 2005 | 09:45 AM
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nice

Hey nice work man looks like our 5one5 gauge pods in the group buy section lol
I didnt use clay though i use fiberglass and bondo to make my prototypes i find it easyer to shape and smooth out in the end good luck. Ours fit 60mm and or 2 1/16th too
Mael
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Last edited by Oni-kyan; Mar 23, 2005 at 09:47 AM. Reason: for the hell of it
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Old Mar 23, 2005 | 10:25 AM
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Man Eveybodys on the bandwagon....

I'm making my 4 pod out of balsawood like you make an airplane fuselage (nacells) with bulkheads and stringers, then i'll cover it with fiberglass and filler and paint match it.
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Old Mar 23, 2005 | 10:31 AM
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Bandwagen lol ive been on the wagen over a year so long i call it my car lol
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Old Mar 23, 2005 | 10:51 AM
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So you just cover up your idiot lights? Is that safe?
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Old Mar 23, 2005 | 10:57 AM
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Very nice work, though I wouldnt want to cover up my lights and clock either.

Nice cup coasters....I have the same ones!
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Old Mar 23, 2005 | 10:58 AM
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make another one for me
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Old Mar 23, 2005 | 11:23 AM
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Oni-kyan - I just saw those, they look very nice.. that is actoually the first ones other than mine I have seen.

cezonetheillest - I will just be making them out of fiberglass, but I may send the mould over to a buddy of mine who does CF.. thats IF they turn out nice enough for CF

86FC RX-7 - You'll probably want to relocate the lights somewhere elce..
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Old Mar 23, 2005 | 11:38 AM
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could you relocate it under the stereo, if you have a single din?
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Old Mar 23, 2005 | 01:38 PM
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you could relocate them where ever you want realy just extend the wires in the back and put it where you want man
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Old Mar 23, 2005 | 02:15 PM
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yeah Kevin Landers had the something like this on his vert. He bought it from ebay and if I remember right it was for a 3000gt. I am not a fan on relocating but it looks like you have a good start on things.
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Old Mar 23, 2005 | 09:02 PM
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Originally Posted by 86FC RX-7
So you just cover up your idiot lights? Is that safe?
Actually, to run the wires and /or tubes for the gauges, you'd most likely have to remove the idiot light cluster.. I have a haltech, so the only idiots lights I really care about anyway, are the hatch open, door open and low fuel lights.. I'm going to move them to below the stereo (which has a clock anyway.. )

Here's the skeleton of my 4 gauge.. If i do another it will be three gauge so i can mold it.. the bottom edge of the pods stick out from the idiot light surround, thus giving a negative angle for the mold... IE, you couldn't the part out of the mold once it was made.....




Last edited by YearsOfDecay; Mar 23, 2005 at 09:06 PM.
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Old Mar 23, 2005 | 10:18 PM
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nice!!
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Old Mar 23, 2005 | 10:24 PM
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Here was mine. Got it on ebay, just a generic 3" pod, that happened to have matching width dimensions with the stock surround. I just drilled 2 pilot holes in my surround, and bolted this on top of it...took the cluster behind it out, otherwise there'd be NO way to run all the wires to 3 seperate gauges.

Sorry, no closeups, and the car is gone.



Attached Thumbnails custom fc guage pod progress-vert1.jpg   custom fc guage pod progress-vert2.jpg  
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Old Mar 23, 2005 | 10:31 PM
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That vert makes me excited as all hell. If you catch my drift ;o.

Nice work there yo.
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Old Mar 24, 2005 | 12:59 PM
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I saw that ebay pod, and almost bought it.... then winter hit... and decided that I wanted a four gauge pod and knew i'd wouldn't be happy with anything less, so I had to make it myself... as soon as it gets warm enough (above about 65F) I'll be fiberglassing the nacells, and will repost..

I like the guys clay idea too, but that would only be good for a prototype to make a mold.. too heavy.

Like I said, I can't mold mine, so I'll have to make a 3-pod later!!!!
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Old Mar 24, 2005 | 10:59 PM
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Originally Posted by YearsOfDecay
I like the guys clay idea too, but that would only be good for a prototype to make a mold.. too heavy.
thats the plan!
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Old Mar 24, 2005 | 11:37 PM
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Your on the right track, but, you should probably make the break between the nacells less deep.. it will be MUCH easier to get a good part (esp CF) if you don't make the angles between the pods so steep, Ie, fill in the valleys a bit. (besides, it will give it a more organic look!!!)
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