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Carbon/Ash in extension manifold?

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Old 03-17-03, 03:32 PM
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Carbon/Ash in extension manifold?

I pulled off the Upper and lower intake manifolds saturday to clean the "6-ports". Found that 2 of the intake passage ways in the extension manifold and the attached ports in the lower intake manifold were coated with black crusty crud. The other 2 passage ways were nice and clean.

Anyone else have this? Anybody know what would have caused it. Normal or the sign of something not right?

The 2 that were dirty were the same 2 that the secondary injectors sit in. The air bleeds was all caked with the crap too.
Old 03-17-03, 04:15 PM
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I got the same thing. The engine I tore down had 120K on it, so I'd assume that's normal.
Old 03-17-03, 04:54 PM
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ya my secondary runners were the same way
Old 03-18-03, 11:05 AM
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I am glad to find out that I am not the only one getting this.

Does anyone know why it only happens to the secondary ports?

My secondary throttle plates seemed to be opening a little late and it may have been a factor (I have now corrected it).

I also wonder if eliminating my EGR valve would help.
Old 03-18-03, 12:07 PM
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Totally normal, it is not a problem. The build up is the gunk from the fuel sprayed by the secondary injectors.
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