BOV Spring Problems.....
Thread Starter
Joined: Aug 2005
Posts: 2,013
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From: Fairfax/Manassas VA
BOV Spring Problems.....
Hello all, I am running a Turbo XS Type S on my TII and am running into a problem. I'm at 10psi and my BOV isnt opening all the way under load
There was a little bit of gunk in the chamber, so I cleaned it/ lube it and it helped a little. The problem is that the spring feels like it should be used under alot more boost(like upper 20's) I the Turbo XS website and it says that this BOV is for 12psi and under so I dont know whats the problem.
Should I try cutting the spring shorter so it can release better? I'm not really sure what is going on here, can anyone help me out?
are u talking about a wastegate? a "Turbo XS Type S" is a blow off valve. a blow off valve is designed to open after u boost and let off the throttle.
IF u are talking about a wastegate it sounds like ur wastegate is stuck or spring is too big. did it ever run at normal boost with this wastegate? u got a pic or a diagram of how u got the vacuum lines are routed?
IF u are talking about a wastegate it sounds like ur wastegate is stuck or spring is too big. did it ever run at normal boost with this wastegate? u got a pic or a diagram of how u got the vacuum lines are routed?
Thread Starter
Joined: Aug 2005
Posts: 2,013
Likes: 1
From: Fairfax/Manassas VA
Thread Starter
Joined: Aug 2005
Posts: 2,013
Likes: 1
From: Fairfax/Manassas VA
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Thread Starter
Joined: Aug 2005
Posts: 2,013
Likes: 1
From: Fairfax/Manassas VA
Heres the BOV-
http://i93.photobucket.com/albums/l7...roblems008.jpg
where the vacume hose is connecting the BOV and the motor-
http://i93.photobucket.com/albums/l7...roblems009.jpg
And some of the Turbo-
http://i93.photobucket.com/albums/l7...roblems011.jpg
http://i93.photobucket.com/albums/l7...roblems012.jpg
Thread Starter
Joined: Aug 2005
Posts: 2,013
Likes: 1
From: Fairfax/Manassas VA
i would think that that would make the spring seem harder**even more boost creep**only thing i can think of and yes im pulling this one out my ***,is heating the spring would soften the tention...thats what happens when people heat there suspention springs
wtf?? no dont do that
Thread Starter
Joined: Aug 2005
Posts: 2,013
Likes: 1
From: Fairfax/Manassas VA
i still dont understand the problem.
its either
A: wastegate isnt opening all the way - boost goes higher than you want
or
B: blow off valve isnt opening enough - doesnt release intake pressure fast enough.
if A
i see you have the turbo xs boost controller. on the top, turn the screw all the way to the (-) side. that will send all the pressure to the stock wastegate actuator and will open it at 8psi. you can then turn it back towars the (+) side to get to the boost level you want. trial and error.
if that doesnt work, your wastgate is too small, so port it more.
if B
there isnt really a priblem here that would affect you boost in any way. (other than if it were stuck open, but that would cause you to not build any boost. )
its either
A: wastegate isnt opening all the way - boost goes higher than you want
or
B: blow off valve isnt opening enough - doesnt release intake pressure fast enough.
if A
i see you have the turbo xs boost controller. on the top, turn the screw all the way to the (-) side. that will send all the pressure to the stock wastegate actuator and will open it at 8psi. you can then turn it back towars the (+) side to get to the boost level you want. trial and error.
if that doesnt work, your wastgate is too small, so port it more.
if B
there isnt really a priblem here that would affect you boost in any way. (other than if it were stuck open, but that would cause you to not build any boost. )
where do you have the bov vaccum line conected too??? i had the same problem you have, my bov wasn't opening at all and all i heard was turbo surge. it came down that i wasn't getting any vaccum at all where i had the bov vaccum line conected, i put it in another place that there was vacuum and problem fixed.
Thread Starter
Joined: Aug 2005
Posts: 2,013
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From: Fairfax/Manassas VA
the problem was(B) I also took apart the Bov and there wasnt any washers. The spring is really strong though.
Thread Starter
Joined: Aug 2005
Posts: 2,013
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From: Fairfax/Manassas VA
where do you have the bov vaccum line conected too??? i had the same problem you have, my bov wasn't opening at all and all i heard was turbo surge. it came down that i wasn't getting any vaccum at all where i had the bov vaccum line conected, i put it in another place that there was vacuum and problem fixed.
The Mrs. has that same BOV on her car with a stock turbo. Your video sounds just like her car blowing off at low boost, her BOV releases in one quick burst after full boost. I have no springs in her BOV to make it as soft as possible. I would try changing your vaccum source and see if that helps. I had the same problem you are having with my Greddy type S and the fix for it was a better source of vaccum.


