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10's at idle rich enough to smoke?

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Old 06-06-09, 11:29 PM
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10's at idle rich enough to smoke?

I have a light smoking problem at idle thats not affected by engine temp. It has a 500-700RPM surge and pulls 9s to 11s on the wideband mostly staying in the 10s. Its so light that I can't tell if its white or black...looks grayish. Fuel or oil/coolant?
Old 06-07-09, 12:09 AM
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I've set my idle all the way rich before (AFRs in the 10s), but never had smoke. It just nearly stalled out.
Old 06-07-09, 12:16 AM
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From what you describe it is definitely too rich and yes rich enough to cause smoke. You should be aiming for high 12's, maybe low 13's at idle.
Old 06-07-09, 08:29 AM
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Yeah AFRS in the 10s and 9s will give the exhaust a tint if black for sure. I had to trim the fuel maps once I rewired my Walboro fuel pump, it was in the 10s at idle and reeked like gasoline.

Has your car always smoked a bit od did it just start? any recent fuel mods?
Old 06-07-09, 10:33 AM
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Does the exhaust burn your eyes/nose?

Greyish smoke is unburnt fuel.
Old 06-07-09, 10:54 AM
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Recent fuel mod was the rewired FD pump with the resistor relay removed. I just got the car running after a rebuild though so it could be a lot of other things.

If I go anywhere near the exhaust it'll burn my eyes and I'll start coughing...lol. I thought that was expected with no emissions equipment though.
Old 06-07-09, 11:46 AM
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Originally Posted by KhanArtisT
Recent fuel mod was the rewired FD pump with the resistor relay removed. I just got the car running after a rebuild though so it could be a lot of other things.

If I go anywhere near the exhaust it'll burn my eyes and I'll start coughing...lol. I thought that was expected with no emissions equipment though.
The FD pump is tame enough at idle to not overwhelm the stock FPR like a walbro, but the ECU is expecting flow to decrease due to the resistor/relay switching voltage down to 9V. Of course, given that you have an S5 (right?), there's no variable resistor for you to fix your idle mixture manually. Maybe someone with an S5 & a rewired pump can comment on whether or not they had any issues doing the same thing.
Old 06-08-09, 08:46 PM
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Right the pump is getting full voltage now at idle so your gonna run richer, that's exactly what happened with my setup. I was able to use the Rtek7 2.1 to pull some fuel at idle to clear it up and raise the AFRs. What are you using for EMS?
Old 06-08-09, 10:34 PM
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Nothing, lol. I drove the car today and it is definitely black smoke. Kinda sucks but I'll have to live with it for now.
Old 06-09-09, 09:08 AM
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lol ouch.
Old 06-09-09, 06:26 PM
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Well, the resistor relay mostly affects AFRs at idle, what #'s are you seeing while cruising?
Old 06-09-09, 07:03 PM
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Cruise is a lot leaner. Part throttle boost and 0 vacuum/pressure usually floats around 11.5 to 12.5. Anything over 75% throttle it dips into the 10s.
Old 06-09-09, 07:15 PM
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Originally Posted by KhanArtisT
Cruise is a lot leaner. Part throttle boost and 0 vacuum/pressure usually floats around 11.5 to 12.5. Anything over 75% throttle it dips into the 10s.
10s under boost on a stock TII map is very rich too. With the stock S4 map, I was seeing AFRs around 11.5-12.0 at the richest. And under any load, the pump voltage would have been 12V with the resistor/relay still there, so that can't be to blame for this condition at least. You're running the stock FPR too, right?
Old 06-09-09, 07:52 PM
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You were seeing those with the stock map/injectors and FD pump? Weird. I guess the fact that its a 6 port block changes everything. My understanding was the stock FPR being unable to bypass the increased fuel flow from the FD pump (+20psi IIRC) and resulting in pressure spikes. It becomes richer as the engine speed increases.

All I'm worried about is whether the AFRs are achieved at safe duty cycles. It boost creeps to 7-8 in 3rd gear although the AFRs are still in the 10s I'm not sure how hard the injectors are working. With the 6 ports and streetport I might be pushing my fuel setup.

If you don't have enough fuel will the ECU increase duty cycle to compensate (until you overheat and have a lean spike) or will you just have a lean mixture indicated by the wideband?
Old 06-09-09, 08:39 PM
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The FD pump doesn't overwhelm the FPR. I tested it recently, and had 34 psi at idle, 41 at 0 manifold pressure, and 51 psi with 10psi of air pumped into the FPR line. That's roughly stock pressure all around. Now with a walbro, I had about 40 psi at idle, and it ran like ****.

The ECU has no way of knowing if you're getting enough fuel, so if your system can't supply enough, you'll just run lean. Duty cycles only increase with airflow and boost, as the map specifies. And the cap on the stock ECU should be 80% D/C.
Old 06-10-09, 01:07 AM
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adjust the variable resistor using the FSM procedure.
Old 06-10-09, 01:27 PM
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Originally Posted by arghx
adjust the variable resistor using the FSM procedure.
He doesn't have one. It's an S5. Why Mazda got rid of it after the S4, I have no idea.
Old 06-10-09, 01:38 PM
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Because they wanted to make idle adjustments that much more of a pain in the ***.
Old 06-10-09, 02:59 PM
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Originally Posted by J-Rat
Because they wanted to make idle adjustments that much more of a pain in the ***.
Yet another reason I'm glad to have only owned S4s. The electric OMP/MOP ranks pretty high on that list too.
Old 06-10-09, 07:52 PM
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For some reason when I tested my fuel pressure with the pump on and key ON it shot up to 40psi as soon as I turned the key. I did it to confirm since I had 0psi before because of an O ring restricting the fuel pump inlet. I'll have to wait for the RTEK 2.0 to come out for the S5 TII.
Old 06-10-09, 08:13 PM
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Sounds like rotaryrocket might have more info on this than me. I was thinking the FD pump would increase the pressure in a similar fashion the the walbro. You might just have to deal with it for now. I know you'll like the Rtek 2.1 once you get it, you can even watch the duty cycles of your injectors.
Old 06-10-09, 10:52 PM
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Originally Posted by KhanArtisT
For some reason when I tested my fuel pressure with the pump on and key ON it shot up to 40psi as soon as I turned the key. I did it to confirm since I had 0psi before because of an O ring restricting the fuel pump inlet. I'll have to wait for the RTEK 2.0 to come out for the S5 TII.
~40 psi is what it should be without the engine running (ie 0 manifold pressure). With engine vacuum applied, it'll drop to the low 30s, and with each lb. of boost, it'll increase by 1 psi. The FSM has the fuel pressure specs in it, if you want to compare. The Denso pumps (TII, FD, Cosmo, Supra) don't have excessive flow at low pressures like walbros and other aftermarket pumps. High pressure is where you need the extra flow.
Old 06-18-09, 08:33 PM
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Yeah, duh.

So I did some "logging" today, it looks the the map has a lean spot. Redlining first gear the AFRs are OK but as soon as I shift into 2nd gear, from ~5k-6kRPM the AFRs stay in the mid 12s even though its at full boost (5psi).

Is this lean condition enough to do any damage? What are your AFRs like in the described condition?
Old 06-19-09, 10:01 AM
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Mid 12s should be fine for low boost around 5 psi. Or at least it is with lower compression rotors.

It's hard for me to say exactly what AFRs I show at 5 psi in the upper RPM range, since I normally see around 10 psi in the 5-6k range at WOT. I can only build 5psi, if I'm at partial throttle. I would expect it to be in the 12s though. I'll post an Rtek log tomorrow (when I'm home again), so you can see the numbers throughout the range. I've been targeting 11.5 AFR with my adjustments.
Old 06-19-09, 01:13 PM
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Damnit, I need water injection and bigger injectors/FPR like NOW. 5psi feels good, I can only imagine 10 or 12. Yeah I'd appreciate the log with load/rpm/boost/AFR.


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