Leather door panels for my FB
#1
FB=OS Giken LSD
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Leather door panels for my FB
When I purchased my FB five years ago one of the first things I did was rip out that terrible burgundy carpet and door panels. I always said I would replace the panels but other priorities came up. This weekend I finally bit the bullet and decided to make something custom as I did not have the original board that went in the door.
This is how I have been driving around for the last 5 years:
I went to Lowe's and purchased the thinnest plywood that I could find. I then went on Amazon and ordered some 2x10 square feet of leather (as I hate pleather), glue, Thermo-Tech, and a pack of 8mm bumper retainers.
I first tried to trace out the doors with paper and transfer it to card board but that was too inaccurate. I found some semi-clear drawer liner plastic at the local hardware store which was stiff enough to work with but see-through enough to see what I was doing. I used this to create a template.
Once the template was created, it was transferred over to the plywood.
After trimming and test measuring and re-trimming
Holes were drilled and test fitted. The first piece was then used to do the other side
Now down to the basement to get wrapped up in leather.
Testing the glue
Trimmed the leather, glued and gave the panels some books to ponder.
While that was curing, I lined the doors with Thermo-Tech as I didn't want my new panels rattling around.
Once the glue had cured for a couple of hours, and put small staples on the back side to secure it all in place. I'm still working on a more elegant handle but for now a strip of leather will have to do.
This is how I have been driving around for the last 5 years:
I went to Lowe's and purchased the thinnest plywood that I could find. I then went on Amazon and ordered some 2x10 square feet of leather (as I hate pleather), glue, Thermo-Tech, and a pack of 8mm bumper retainers.
I first tried to trace out the doors with paper and transfer it to card board but that was too inaccurate. I found some semi-clear drawer liner plastic at the local hardware store which was stiff enough to work with but see-through enough to see what I was doing. I used this to create a template.
Once the template was created, it was transferred over to the plywood.
After trimming and test measuring and re-trimming
Holes were drilled and test fitted. The first piece was then used to do the other side
Now down to the basement to get wrapped up in leather.
Testing the glue
Trimmed the leather, glued and gave the panels some books to ponder.
While that was curing, I lined the doors with Thermo-Tech as I didn't want my new panels rattling around.
Once the glue had cured for a couple of hours, and put small staples on the back side to secure it all in place. I'm still working on a more elegant handle but for now a strip of leather will have to do.
#4
FB=OS Giken LSD
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I figured out that I can flip the "handles" upside down and it hides the screw and looks a little cleaner.
#7
Just soak it in 2-cycle
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Looks good! Reminds me of the no-nonsense door cards in old Porsches and the like.
How about this for a door handle? Crown Automotive Part 55009801K - Interior Door Pull Handle - Fits 1976 to 1995 YJ Wrangler and CJ - 4 Wheel Drive
How about this for a door handle? Crown Automotive Part 55009801K - Interior Door Pull Handle - Fits 1976 to 1995 YJ Wrangler and CJ - 4 Wheel Drive
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#8
FB=OS Giken LSD
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Looks good! Reminds me of the no-nonsense door cards in old Porsches and the like.
How about this for a door handle? Crown Automotive Part 55009801K - Interior Door Pull Handle - Fits 1976 to 1995 YJ Wrangler and CJ - 4 Wheel Drive
How about this for a door handle? Crown Automotive Part 55009801K - Interior Door Pull Handle - Fits 1976 to 1995 YJ Wrangler and CJ - 4 Wheel Drive
#11
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#13
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Looks good!
Certainly goes along with the wide body and race seats.
Also, the TTT door cards are very nice...
I would email them and see if they can just sell you the small machined aluminum piece they made to act as a guide for the door locks. You can see it in a few of the pics from their site.
Certainly goes along with the wide body and race seats.
Also, the TTT door cards are very nice...
I would email them and see if they can just sell you the small machined aluminum piece they made to act as a guide for the door locks. You can see it in a few of the pics from their site.