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-   -   The Hillclimb RX7 - a saga (https://www.rx7club.com/race-car-tech-103/hillclimb-rx7-saga-1006736/)

eage8 04-21-15 08:36 AM

Also, it looks like you're going to need longer springs :p:

what rates are you running?

DaveEstey 04-21-15 10:08 AM

Yeah it's a 7 frame. Who needs extra time and money when you can have 4 projects at once!

Springs are 450lbs front 250 rear. The length will be OK, little bit of optical illusion going on.

DaveEstey 04-28-15 06:07 PM

More progress. Got some tigging done today for the coolant lines and added a fitting to the radiator.
https://scontent-lga.xx.fbcdn.net/hp...81&oe=55C9EBC9

The MX-5 got to channel Radbull a little too
https://scontent-lga.xx.fbcdn.net/hp...6e&oe=55DC811E

DaveEstey 04-28-15 06:08 PM

New main pulley came in so that was installed and I set timing. Clutch hydraulics are all installed and working. Pedal feels awesome. Front brakes got plumbed in as well. Rears are on hold for more Nicopp tubing.

Modified the dash a little to make it stronger - now you can shake the car by pulling on it.

Wired in the relays for the fuel pumps and fan. Made my own thinwall spark plug socket rather than paying way too much for a pre-made model. Installed my new NGK racing plugs.

DaveEstey 04-30-15 06:25 AM

https://scontent-lga.xx.fbcdn.net/hp...fb&oe=55D5DA12

DaveEstey 05-06-15 10:05 AM

Finally mounted up. Also drilled and tapped the top of the radiator for an air bleed.

https://scontent.xx.fbcdn.net/hphoto...13&oe=55C01EEA

https://scontent.xx.fbcdn.net/hphoto...16&oe=55CB56E3

This week is all plumbing and finalizing the wiring for the fan and fuel pumps, then it's all about safety gear installation before the Ascutney Hillclimb May 15th-16th

DaveEstey 05-07-15 06:12 AM

Yup, going to have to cut the hood. Not even mad
https://fbcdn-sphotos-b-a.akamaihd.n...88d71136a3bf1b

Finalized the wiring last night and tested it for the first time. All the smoke stayed in the wires!

DaveEstey 05-07-15 08:16 PM

Jesus christ does assembling -16AN lines suck
https://scontent-lga.xx.fbcdn.net/hp...1e&oe=55D3DBA6

Fuel pumps are installed, wired and plumbed. I do want to swap a straight fitting out for a 90 though for better fitment.

DaveEstey 05-11-15 06:39 AM

https://scontent.xx.fbcdn.net/hphoto...a9&oe=55C39DB0

https://scontent.xx.fbcdn.net/hphoto...e4&oe=560665FA

https://scontent.xx.fbcdn.net/hphoto...ab&oe=5607FEE0

https://scontent.xx.fbcdn.net/hphoto...77&oe=55C26974

https://scontent.xx.fbcdn.net/hphoto...fe&oe=55C7EF24

https://scontent.xx.fbcdn.net/hphoto...27&oe=5609E24A

DaveEstey 05-12-15 06:38 AM

Took the cell and radiator out about 7 times last night. Wanted to make sure everything was mounted on rubber isolators and then I tweaked the shroud design a touch. After that I had to throw on the tail lights for a "feel good" moment.

https://scontent.xx.fbcdn.net/hphoto...0e&oe=55C18100
https://scontent.xx.fbcdn.net/hphoto...b4&oe=55C14D0C

Ran my new brake hard line to the rear of the car and then drip bled the brakes. All four corners were dripping readily so I should be OK to get the lady friend to work the pedal for a final bleed. Started assembling more -16AN coolant lines. What a bear those things are.

eage8 05-13-15 10:04 AM

this is awesome.

how are you getting air into the radiator?

DaveEstey 05-14-15 10:56 AM

For this weekend it's just cabin air from the car having no windows plus the fan. We'll see how that goes and adjust from there. It's all an experiment. Luckily the radiator is waaaaaay larger than it needs to be.

In other news - she runs! I was completely caught off guard by how easy it started...


Today is a lot of sheet metal work and fabrication - including a throttle cam.
https://scontent-lga.xx.fbcdn.net/hp...8b&oe=55D1D6A6

wrankin 05-15-15 10:19 AM

When you said "throttle cam" for just a second I thought you were planning to stick a GoPro in the engine bay. :D

DaveEstey 05-17-15 04:25 PM

Beep
https://scontent-iad.xx.fbcdn.net/hp...7d&oe=55D17A22

Bop
https://scontent-iad.xx.fbcdn.net/hp...b5&oe=55D3B409

Boop
https://scontent-iad.xx.fbcdn.net/hp...9a&oe=55FE9F53

Bam
https://scontent-iad.xx.fbcdn.net/hp...48&oe=55CF59E3

DaveEstey 05-17-15 04:27 PM

Car passed tech at the hillclimb and earned kudos from the inspector for a "very nice build"
https://scontent-iad.xx.fbcdn.net/hp...3f&oe=55D3D258

First run it unveiled a horrible lean-out situation when it transitioned to the secondaries. The chokes are way too big (48mm). The only part for the car that I don't have multiple adjustments for? The chokes. Luckily I had an eye on the AFR gauge and shut shut down after 30 yards so no harm done.

Back on the trailer and headed home. New chokes ordered.


Womp womp
https://scontent-iad.xx.fbcdn.net/hp...eb&oe=5601DDB2

driven-daily 05-17-15 08:19 PM

Getting to see your car was inspiring. I think everyone within 5 miles of the mountain had the pleasure of hearing it when you took off. It looks/sounds like it'll be ready (with a coolant firewall) for Burke?

DaveEstey 05-18-15 07:36 AM

If the new chokes solve my lean-out issue I'll be there with a new lexan bulkhead and a muffler.

DaveEstey 05-21-15 01:27 PM

new transmission acquired. Swap will take place this weekend and the new exhaust system will go on as well.

New chokes should be here tomorrow or Saturday, which is good because I have dyno time booked for Thursday.

Thinking of slicing the front fenders so I can pull them out to cover the tires.

driven-daily 05-22-15 10:22 AM

Was there something wrong with the old transmission? I've been looking for a spare to keep for my rx7 and miata, assuming they're interchangeable. Let me know if it's worth rebuilding and you don't actually want it.

Also, if you want me to lasercut a 'firewall' out of acrylic for you in Nashua, just let me know. I can get some pretty fancy degrees of precision.

DaveEstey 05-22-15 01:02 PM

Old transmission didn't have reverse and the shifter turret was completely fubar'd. I'll keep it to swap a miata gearset into.

How would I get measurements to you for the bulkhead?

DaveEstey 05-22-15 01:05 PM

Pull the old transmission. Swap bellhousing. Replace all seals. Swap new crossmember and mazdaspeed mounts over. Ready for installation.

https://cimg0.ibsrv.net/gimg/www.rx7...9358112cbb.jpg


swapped bellhousing


https://cimg1.ibsrv.net/gimg/www.rx7...0165648f75.jpg


swapped crossmember


https://cimg2.ibsrv.net/gimg/www.rx7...47662a9307.jpg


Yech, that doesn't look good.

DaveEstey 05-26-15 06:37 AM

Tranny is all swapped and new chokes for the carb came. Celebratory braps!

DaveEstey 05-29-15 06:28 AM

Bring your marshmallows because she's ready to rock

DaveEstey 06-03-15 01:17 PM

Couldn't find a shift knob I liked, so I made my own.

https://cimg6.ibsrv.net/gimg/www.rx7...389b541b7f.jpg


https://cimg7.ibsrv.net/gimg/www.rx7...bcfeb4ca24.jpg

DaveEstey 06-03-15 01:17 PM

Also started the process of making the car a solid color

https://cimg1.ibsrv.net/gimg/www.rx7...45ada3cd17.jpg


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