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-   -   My New FB, Turbo swap to come (https://www.rx7club.com/build-threads-293/my-new-fb-turbo-swap-come-999782/)

highnitro12187 06-26-12 04:44 PM

wow, your car looks very nice :D its crazy how many of us are doing turbo swaps right now. hope you get your engine together soon cause i cant wait for pics.

MazdaMike02 06-27-12 08:58 AM

Thanks man. Rebuild kit shipped today! Just gotta order some OEM apex seals now.

MazdaMike02 07-16-12 10:21 PM

Got some updates for you guys I was busy on saturday.

Squeaky clean rotors with new bearings installed.
http://img407.imageshack.us/img407/3404/photo2bp.jpg
By mazdamike02 at 2012-07-16

Painted rotor housings silver with black lettering.
http://img42.imageshack.us/img42/2831/photo3tua.jpg
By mazdamike02 at 2012-07-16

Heres what the motor is gonna look like.
http://img254.imageshack.us/img254/9683/photo4niv.jpg
By mazdamike02 at 2012-07-16


Close up of the housings.
http://img84.imageshack.us/img84/8839/photo5gfz.jpg
By mazdamike02 at 2012-07-16

My painted 12a oil pan and mount. The oil pan was free and has dents in it lol!
http://img35.imageshack.us/img35/5194/photo6ojv.jpg
By mazdamike02 at 2012-07-16

Heres one of my toolbox at work.
http://img193.imageshack.us/img193/9372/photogo.jpg
By mazdamike02 at 2012-07-16

And today I got some stuff done. I bead blasted the front cover and painted it, bead blasted the bac valve and painted it and made the OMP look like new.

Heres the front cover
http://img39.imageshack.us/img39/6962/photo8so.jpg

Heres the atkins kit C with oem apex seals and oem rotor bearings.
http://img846.imageshack.us/img846/93/photo1la.jpg
By mazdamike02 at 2012-07-16

I hope to have the engine assembled very soon. Still cleaning and painting parts but I should have some time to start assembly.

Uploaded with ImageShack.us

highnitro12187 07-16-12 10:50 PM

damn looking good man! you engine looks exactly the same as mine haha. what omp are you going to run? what ecu? keep up the good work!

MazdaMike02 07-17-12 09:05 AM

Im gonna run the stock OMP probably with that adapter from RA to run a remote OMP resevoir. I havent decided yet I might just premix.

I plan on running a Haltech ECU, probably an E6K or E6X. I recently bought 2 books off of Amazon to help me learn to to tune it as well.

highnitro12187 07-17-12 12:22 PM


Originally Posted by MazdaMike02 (Post 11159672)
Im gonna run the stock OMP probably with that adapter from RA to run a remote OMP resevoir. I havent decided yet I might just premix.

I plan on running a Haltech ECU, probably an E6K or E6X. I recently bought 2 books off of Amazon to help me learn to to tune it as well.

ive read about a way to mod the stock omp to accept external oil feed, ill see if i can find the thread. thats what im planning on doing because the adapter is $100 and id rather not buy it unless i have to.

haltech is always a good choice.

82transam 07-17-12 01:47 PM

Looking good! The 12a oil pan won't work for you though, you'll need the one from a GSL-SE (unless that was a typo in your earlier post)

MazdaMike02 07-17-12 03:36 PM

Ill have to look for that thread, that definitely interests me. Yeah I chose Haltech because for one a very reputable builder told me to get one. For one if I need help tuning it he knows about it. Really theres massive support for Haltechs, and I've heard its fairly easy to learn.

82transam thanks for pointing that out man. I totally gapped out and forgot that the 12a pan is too short. Oh well, it was free. I would have figured that out quick when I went to throw it on!

If anybody has an SE oil pan I need one!

highnitro12187 07-17-12 03:57 PM

heres the link for the omp mod https://www.rx7club.com/rotary-car-p...p-pics-372329/

82transam 07-18-12 09:39 AM

No problem :) You can actually still buy SE pans new, and I think they are under $100 - something to consider.

MazdaMike02 07-18-12 05:46 PM

Yeah I looked it up today my cost is $90 for a brand new pan I'm going to order one next Wednesday.

highnitro12187 07-28-12 05:09 PM

any updates?

MazdaMike02 07-28-12 09:52 PM

Yes. Spent Most of today porting my rotor housings. Pineapple Racing streetable mild exhaust port. To go with my ported intake ports.

http://img838.imageshack.us/img838/8218/photo7qe.jpg

Uploaded with ImageShack.us

highnitro12187 07-29-12 10:45 AM

wow those look nice! is this your first time porting? did u do a practice housing first?

MazdaMike02 07-29-12 11:44 AM

Yeah it was my first time lol I as very worried about ruining my mint housings but they came out great. I was very careful, they came out good.

highnitro12187 07-29-12 11:55 AM

thats sweet man, good job. did u use a dremel?

MazdaMike02 08-07-12 06:45 PM

Yes I used a Dremel with the snake attachment. I did major grinding with the carbide. Ground the rest out with the stones, then finished it with 80,120,320. I did the final polishing with 3 different brushes, steel, brass and nylon.

I have an update. Engine is together! Well mostly..Im waiting on a 3/4 NPT tap so I can drill and tap my front cover for oil return. And the oil pan didnt go on yet because the front cover isnt on.

http://img94.imageshack.us/img94/8296/photo9tst.jpg

Uploaded with ImageShack.us

Customisbetter 08-08-12 08:19 AM

I love the lettering!

series1rx7 08-08-12 09:48 AM

looks like its coming together nicely. i like the green.

MazdaMike02 08-08-12 09:55 AM

Thanks guys. Im losing my shit right now.. I didn't notice that all the exhaust studs for the rotor housings were damaged til the motor was put together. I can't get the studs out...I've tried multiple stud removers, heated one with a torch and quenched it and it will not come out. I'm so angry, cause now I'm probably gonna have to bring it to a machine shop to have them get the studs out...and who knows what thats gonna cost.

highnitro12187 08-08-12 08:29 PM

i had this same problem. weld a bar to them at a bit of an angle so it will clear everything when rotated and maybe they will come out (they did for me), the heat from welding might help.

MazdaMike02 08-09-12 08:32 AM

Im gonna try welding nuts to them and use impact. If they break fuck it ill drill um out and heli coil it.

MazdaMike02 09-01-12 04:34 PM

Updates! Lots!

Got the studs out, 2 came out with a heavy duty stud remover. 1 broke at almost the very end and the other did too. Had to drill both of them, I didn't take any pictures of that. Both threads were damaged, one severely. So instead of Heli-Coiling them, we bought a Time-Sert thread repair kit. Best tool ever, best investment. I drilled out the housings and inserted new threaded inserts (m10 x 1.50).

Heres the manifold installed with new studs and stainless exhaust nuts.
http://img163.imageshack.us/img163/4894/1000067w.jpg

Uploaded with ImageShack.us

Water pump pulley, Thermostat Neck, TB Inlet, alt bracket, charge pipe, CAS all cleaned up and painted.
http://img802.imageshack.us/img802/8471/1000071r.jpg

Uploaded with ImageShack.us

Heres my stockpile of parts so far Energy Suspension watts link poly bushing kit (Free!)
TII Yoke (MazdaTrix), Oil Feed kit and Oil Return Kits (eBay), Clutch Master, Pace Setter Plug Wires (RockAuto), MBC (forum member) and Mazdaspeed Rotor Oil Cap (forum member)
http://img33.imageshack.us/img33/6335/1000069gs.jpg

Uploaded with ImageShack.us

Another picture of the engine, mostly together
http://img801.imageshack.us/img801/6712/1000066y.jpg

Uploaded with ImageShack.us

Upper Intake Painted with VHT Wrinkle Finish
http://img14.imageshack.us/img14/7614/1000062u.jpg

Uploaded with ImageShack.us

Gasket Matched
http://img441.imageshack.us/img441/4232/1000063q.jpg

Uploaded with ImageShack.us

MazdaMike02 09-01-12 04:39 PM

LIM Blocked off, painted with VHT Wrinkle Finish. This one didn't come out very well, had to re do lower right corner and the plates look weird.
http://img337.imageshack.us/img337/9541/1000059nh.jpg

Uploaded with ImageShack.us

LIM backside, can see the port matching I need to do still
http://img694.imageshack.us/img694/8052/1000061g.jpg

Uploaded with ImageShack.us

LIM porting, smoothed out casting flash and transitions
http://img507.imageshack.us/img507/4293/1000060j.jpg

Uploaded with ImageShack.us

Thats it for now, I'm out of money and August hasnt been a good month for me. I'm hopefully buying a parts car shortly with most of the stuff I still need.

highnitro12187 09-02-12 10:57 AM

its starting to look really good man. i like the wrinkle finish paint on your manifolds, looks dope. when you get the long block all assembled could you take a couple pics of the omp linkage near lim and coolant housing? i like to see how mazda ran it through there for ideas on making mine.


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