Build Threads The place to discuss complete builds

Howard's Build Thread

Thread Tools
 
Search this Thread
 
Old Apr 5, 2015 | 07:17 PM
  #26  
FDHoward93's Avatar
Thread Starter
Full Member
Tenured Member 05 Years
iTrader: (3)
 
Joined: Apr 2013
Posts: 118
Likes: 1
From: Myrtle Beach, SC
Still waiting on parts to get in, so I found a project to keep busy this weekend.

Pulled the alternator:
Name:  20150404_134037_zpsfmyrkblf.jpg
Views: 849
Size:  248.3 KB

Broke it all down:
Name:  20150404_135614_zpscmetbuym.jpg
Views: 842
Size:  175.7 KB

Name:  20150404_141708_zpsywdzkkrw.jpg
Views: 822
Size:  223.9 KB

Cleaned it all up:
Name:  20150404_183337_zpsn1oup33g.jpg
Views: 833
Size:  179.1 KB

And the finished product:
Name:  20150405_190135_zpsaucqoaa2.jpg
Views: 843
Size:  151.9 KB

Installed:
Name:  20150405_193221_zps8pqk3y3b.jpg
Views: 835
Size:  271.7 KB
Reply
Old Apr 6, 2015 | 12:57 AM
  #27  
Nakd n Fearless's Avatar
Senior Member
Veteran: Army
Tenured Member: 15 Years
iTrader: (4)
 
Joined: Jun 2010
Posts: 381
Likes: 77
From: Coral Springs, FL
I like the boring black better than the polished alternator, do you think the spray paint will hold up under heat? Nice TurboJeff battery tray, the little rotary symbol is such a neat detail.
Reply
Old Apr 17, 2015 | 11:22 AM
  #28  
FDHoward93's Avatar
Thread Starter
Full Member
Tenured Member 05 Years
iTrader: (3)
 
Joined: Apr 2013
Posts: 118
Likes: 1
From: Myrtle Beach, SC
I am slowly murdering out my engine bay. I prefer the all flat black look. I think the polished look is more of a muscle car thing, but to each their own.

Started getting some parts in.

Stop Tech rotors, pads and lines for all four corners:
Name:  20150414_152624_zpszz7iirzm.jpg
Views: 697
Size:  121.5 KB
Name:  20150417_082744_zpsb3ntogug.jpg
Views: 703
Size:  140.2 KB
Name:  20150417_082808_zpsxcjogvza.jpg
Views: 721
Size:  151.2 KB

Catch Can and filter for the air pump also came in:
Name:  20150416_175402_zps9yersrbm.jpg
Views: 712
Size:  224.5 KB
Reply
Old Apr 19, 2015 | 05:35 PM
  #29  
FDHoward93's Avatar
Thread Starter
Full Member
Tenured Member 05 Years
iTrader: (3)
 
Joined: Apr 2013
Posts: 118
Likes: 1
From: Myrtle Beach, SC
Got the brakes installed and flushed the system.

The old fluid was definitely due for a change.
Name:  20150419_175739_zps3djizkit.jpg
Views: 702
Size:  136.7 KB

Old brakes coming out.
Name:  20150418_153816_zpsibkqrghz.jpg
Views: 717
Size:  165.2 KB
Name:  20150418_151142_zpsaswglh0o.jpg
Views: 720
Size:  189.1 KB

All installed.
Name:  20150419_164955_zpsgdgbnhbu.jpg
Views: 696
Size:  145.8 KB
Name:  20150419_165019_zpseunmdjpy.jpg
Views: 709
Size:  145.8 KB
Name:  20150418_151133_zpsom6mhjml.jpg
Views: 708
Size:  185.0 KB

The vent filter fits perfect on the air pump.
Name:  20150418_153844_zpsb9zhz7k9.jpg
Views: 729
Size:  227.5 KB
Reply
Old Apr 19, 2015 | 07:15 PM
  #30  
silverTRD's Avatar
Time or Money, Pick one
Tenured Member: 20 Years
Liked
iTrader: (40)
 
Joined: Oct 2005
Posts: 3,490
Likes: 169
From: Torrance, ca.
Gorgeous. So how bout that intercooler?;-)
Reply
Old Apr 22, 2015 | 08:36 PM
  #31  
FDHoward93's Avatar
Thread Starter
Full Member
Tenured Member 05 Years
iTrader: (3)
 
Joined: Apr 2013
Posts: 118
Likes: 1
From: Myrtle Beach, SC
Originally Posted by silverTRD
Gorgeous. So how bout that intercooler?;-)
The intercooler FINALLY shipped. I hope to have the car all back together by May.
My fiance is back in the states for a few days and she is bringing back a few more goodies for me.
Reply
Old May 1, 2015 | 11:46 AM
  #32  
FDHoward93's Avatar
Thread Starter
Full Member
Tenured Member 05 Years
iTrader: (3)
 
Joined: Apr 2013
Posts: 118
Likes: 1
From: Myrtle Beach, SC
Big update!

It's finally here! ETS Front Mount Intercooler
Name:  20150429_095819_zpsw1ts8kro.jpg
Views: 725
Size:  227.8 KB
Reply
Old May 6, 2015 | 08:57 AM
  #33  
FDHoward93's Avatar
Thread Starter
Full Member
Tenured Member 05 Years
iTrader: (3)
 
Joined: Apr 2013
Posts: 118
Likes: 1
From: Myrtle Beach, SC
Almost back on the road, just need to trim fit the front bumper. Just in time too, as the weather here has finally started to warm-up.

Decided to paint the throttle body:
Name:  20150502_132638_zpsqziqf4sn.jpg
Views: 714
Size:  158.7 KB

It's not a perfect match, but I think it came out pretty good:
Name:  20150505_143755_zpsdn7wzsbi.jpg
Views: 737
Size:  251.1 KB

One of my oil leaks was definitely the pressure sensor. Worked it out, cleaned it up, and re-installed it with new thread sealant:
Name:  20150426_163008_zpsd0rg8v4q.jpg
Views: 721
Size:  251.9 KB

Test fit the new intercooler core:
Name:  20150502_140648_zpsddfeqbbj.jpg
Views: 741
Size:  262.5 KB

Wrapped the front harness since it is now exposed:
Name:  20150502_154704_zpslumbwuis.jpg
Views: 729
Size:  262.9 KB

The Turbojeff Battery Tray is awesome. I love the smaller battery.
Name:  20150505_143736_zpshza7kegb.jpg
Views: 753
Size:  213.2 KB

Finished installing the intercooler, the oil catch can, and burped the system:
Name:  20150505_143748_zpskxtlsq1f.jpg
Views: 714
Size:  215.7 KB
Reply
Old May 6, 2015 | 01:17 PM
  #34  
Nakd n Fearless's Avatar
Senior Member
Veteran: Army
Tenured Member: 15 Years
iTrader: (4)
 
Joined: Jun 2010
Posts: 381
Likes: 77
From: Coral Springs, FL
I really like the blacked out engine bay, it should stay clean. You're gonna install a second oil cooler, right?
Reply
Old May 8, 2015 | 07:15 AM
  #35  
FDHoward93's Avatar
Thread Starter
Full Member
Tenured Member 05 Years
iTrader: (3)
 
Joined: Apr 2013
Posts: 118
Likes: 1
From: Myrtle Beach, SC
Originally Posted by Nakd n Fearless
I really like the blacked out engine bay, it should stay clean. You're gonna install a second oil cooler, right?
Dual oil coolers are still on the list. Not going to happen on this tear down, but eventually they'll be installed.

There is still a handful of projects for this car. I'm still rocking the stock suspension, the school bus steering wheel needs to go, continue to black out the engine bay, thinking of pulling the air pump out, but don't really see the need to yet. AFR gauge and water injection are in the works as well.

Still just looking to make a car that is fast enough to have some fun in, but not too much power that it's not fun to take on a Sunday cruise.

Still needs a thorough wash, but I trimmed the bumper and got the front all back together. Trimming and sanding the bumper was so nerve-racking. I probably took 10 times longer to do it than was needed, but I'm happy with how it came out.
Name:  20150507_140435_zpsmjoixny0.jpg
Views: 703
Size:  146.0 KB
Reply
Old May 14, 2015 | 09:39 AM
  #36  
FDHoward93's Avatar
Thread Starter
Full Member
Tenured Member 05 Years
iTrader: (3)
 
Joined: Apr 2013
Posts: 118
Likes: 1
From: Myrtle Beach, SC
Put the 7 all back together and washed it up over the weekend. Felt good to finally have it back on the road! It's been hard to find a good spot to let it wind out here. Pot holes are still really bad. Only really get to do single gear pulls. Still exploring the Halifax area and getting to see a lot of the scenery though which has been pretty cool.

Name:  20150509_153423_zpsmf0erhtw.jpg
Views: 718
Size:  255.5 KB
Name:  20150509_153414_zpshfasrttk.jpg
Views: 735
Size:  232.4 KB
Name:  20150509_153341_zpsd6zto8mv.jpg
Views: 726
Size:  273.9 KB

Twin Power!
Name:  20150514_082512_zpsgi2hcjvt.jpg
Views: 717
Size:  167.5 KB
Reply
Old Feb 9, 2018 | 07:54 AM
  #37  
FDHoward93's Avatar
Thread Starter
Full Member
Tenured Member 05 Years
iTrader: (3)
 
Joined: Apr 2013
Posts: 118
Likes: 1
From: Myrtle Beach, SC
Back from the dead!

Forgot that I had this build thread.

Well updated a few things and moved again... Twice

Installed dual oil coolers from a set-up I got from another forum member


Pulled the school bus steering wheel. Still one of my favorite changes:


WHEELS! 17x9 F and 17x10 R


Dropped it low... Not really, But loved the new suspension


Then disaster struck
Over-boosted in 4th. Gt super lumpy, but still drove. Checked compression.
Front 70-7-75
Rear 60-0-0
I didn't sit around pouting though





Got to say cleaning rotary motors without a parts washer really sucks.
But how she sits now:





A lot more to come soon!
I rebuilt the motor using Atkins Closing Kit.
Had Goopy Performance hone the housings and used their 2mm Apex Seals.
I didn't take good pictures of the housings after getting them back from Goopy, but if you are thinking about it, I highly suggest it.
My housings were in good shape with only some minor flaking and surface grooves.
When I got them back they were like new.
The whole process from shipping to receiving them back only took about 2 weeks too. Excellent turnaround!
Happy to support the rotary aftermarket community and run a slew of upgrades as well.
Installed the Banzai Racing Oil Pan Brace and Poly Motor Mounts.
Also pictured is the Sakebomb Garage Oil Pedestal.
The Oil Filter Pedestal is a sweet part! and I swear Sakebomb must overnight their parts because it feels like everything shows up next day!
Reply
Old Feb 14, 2018 | 12:47 PM
  #38  
FDHoward93's Avatar
Thread Starter
Full Member
Tenured Member 05 Years
iTrader: (3)
 
Joined: Apr 2013
Posts: 118
Likes: 1
From: Myrtle Beach, SC
Put a lot of work in over the weekend. Wife went out of town, so I threw a TV in the garage and settled in.
I could have used a bigger table!
ACT HD Pressure Plate and Street Disc
Turblown Cast IWG EFR 7670 Kit
CJ Motorsports FPD Rails with Injector Dynamics 1300 Primaries and 1700 Secondaries
Turbosmart FPR 1200, Kompact BOV, and IWG 75 Actuator
Also fitted the Turblown EWP Block-off Plates









The Turblown kit is awesome! The cast manifold is really something special.
The CJ Motorsports secondary fuel rail JUST fits with the Banzai Block-off Plates.
Next step is to finish the wiring harness and add some heat protection.
Hoping to drop the motor in this weekend!!
Reply
Old Feb 15, 2018 | 04:27 PM
  #39  
Turblown's Avatar
Turn up the boost
Tenured Member: 20 Years
Liked
Loved
Community Favorite
iTrader: (12)
 
Joined: Dec 2001
Posts: 7,174
Likes: 236
From: Twin Cities, MN
Looking good!
__________________
Rotary Performance Parts


Reply
Old Feb 15, 2018 | 09:52 PM
  #40  
Brilliant7-LFC's Avatar
Senior Member
Tenured Member: 20 Years
Liked
iTrader: (7)
 
Joined: Sep 2004
Posts: 694
Likes: 31
From: Miami, FL
The engine is coming together man. Looks great! With the 7670 you may not really need that much fuel, as it seems like you’re after response and not necessarily huge numbers. You may be able to use 4 1300’s instead or maybe even 4 1050’s and save a little coin? I’ve heard using same size injectors makes staging a cinch and allows the tuner to give you an almost OEM like transition.

Keep up the good work dude!

Nick
Reply
Old Feb 19, 2018 | 07:49 AM
  #41  
FDHoward93's Avatar
Thread Starter
Full Member
Tenured Member 05 Years
iTrader: (3)
 
Joined: Apr 2013
Posts: 118
Likes: 1
From: Myrtle Beach, SC
Originally Posted by Brilliant7-LFC
The engine is coming together man. Looks great! With the 7670 you may not really need that much fuel, as it seems like you’re after response and not necessarily huge numbers. You may be able to use 4 1300’s instead or maybe even 4 1050’s and save a little coin? I’ve heard using same size injectors makes staging a cinch and allows the tuner to give you an almost OEM like transition.

Keep up the good work dude!

Nick
Thanks man! Yeah, the injectors are a little overkill for my immediate goals. I've been going through Sean and Elliot at Turblown to plan everything. They have been awesome to work with and extremely helpful! Picking out the injectors, we talked about running smaller injectors for my goals, but with this set-up I should never have to touch it again should I decide down the road to up the boost or up-size the turbo.

Put in more work over the weekend, but not as much as I would have liked. Pretty much ready to drop the motor in at this point though.
Finished the wiring harness.


Shortly after this picture, I remembered that I forgot to run extra wires for some other additions and had to unwrap the whole damn thing. But now it has the split sleeve on the whole harness. Give it a much cleaner OEM look. I hate that plastic loom stuff.

Final fitted the FPR and fuel lines. Used DEI Fire Sleeve on all the stainless fuel lines.


Finished off the Turbo plumbing and tucked the EFR all snug as a bug in it's blanket.





Finally cleaned out the bell housing and installed the new throw out bearing and SS clutch line.


And I would have never guessed that Advance Auto could get OEM parts.


Just need to work out where I can store the Christmas wreath now.
Reply
Old Feb 19, 2018 | 01:20 PM
  #42  
Brilliant7-LFC's Avatar
Senior Member
Tenured Member: 20 Years
Liked
iTrader: (7)
 
Joined: Sep 2004
Posts: 694
Likes: 31
From: Miami, FL
I love the blacked out engine man. When I need a rebuild, I will be doing the exact same thing man. It just looks so clean.

I did the same thing with my fuel lines too and wrapped them. I also copied someone else’s build thread with the FPR routing with a parallel setup. Just a teaser, cause I haven’t updated my build thread...





EDIT: Oh yeah, and throw that wreath in the garbage lol

Nick

Last edited by Brilliant7-LFC; Feb 19, 2018 at 01:33 PM.
Reply
Old Feb 19, 2018 | 02:46 PM
  #43  
FDHoward93's Avatar
Thread Starter
Full Member
Tenured Member 05 Years
iTrader: (3)
 
Joined: Apr 2013
Posts: 118
Likes: 1
From: Myrtle Beach, SC
Very similar! I think I'll eventually pull the water pump housing and tap that for an AN fitting as well for the turbo coolant line. Looks very clean. I like how you routed the secondary rail to the FPR.
But I think your Y-block is redundant. The secondary rail has a split in it to run to the primary rail.
Reply
Old Feb 19, 2018 | 05:26 PM
  #44  
Brilliant7-LFC's Avatar
Senior Member
Tenured Member: 20 Years
Liked
iTrader: (7)
 
Joined: Sep 2004
Posts: 694
Likes: 31
From: Miami, FL
Originally Posted by FDHoward93
Very similar! I think I'll eventually pull the water pump housing and tap that for an AN fitting as well for the turbo coolant line. Looks very clean. I like how you routed the secondary rail to the FPR.
But I think your Y-block is redundant. The secondary rail has a split in it to run to the primary rail.
Thanks man! Yeah I decided to water cool the turbo. It wasn’t hooked up and in fact my entire WP housing’s coolant passages were welded shut, so I had to tap them and thread them for the fittings. The key is the siphon effect. You’ve got to plumb the return from the turbo as high up as possible and the feed as low as possible so that after shutdown the hot water from the turbo flows up sucking or siphoning cool water from lower down.

The line from the secondary to the FPR was a little tricky because the runs are so short and there’s so little room for error. In the end it worked out and I love how tight it is. I didn’t like the line hanging out over the turbo or over the WP housing. With this setup, it remains totally tucked in and keeps the line well within the confines of the UIM and engine block.

I used the y block for two reasons. If I plumbed it the way CJ recommends and the way you’ve done, there is no spot for a manual fuel gauge and a fuel pressure sensor for my gauge in car. So, by using the y block I was able to free up the integrated y port on the rail for the pressure sensor and used the DEI product to cover and protect it. That then allowed me to free up a port on the FPR for the manual gauge on the front of it.

My thinking was that having a manual pressure gauge in the engine bay may help in situations where I’m having to diagnose fuel pressure issues and gives me some level of redundancy if my digital fuel pressure gauge fails or begins to read incorrectly.

Nick

Last edited by Brilliant7-LFC; Feb 19, 2018 at 05:29 PM.
Reply
Old Feb 20, 2018 | 12:50 PM
  #45  
Johnny Kommavongsa's Avatar
Moderator
Tenured Member: 10 Years
Liked
Loved
Top Answer: 1
iTrader: (13)
 
Joined: Apr 2013
Posts: 1,528
Likes: 239
Looking great!

You just redo your OEM harness?

What EMS are you using and who is going to do the tuning?
Reply
Old Feb 20, 2018 | 02:26 PM
  #46  
FDHoward93's Avatar
Thread Starter
Full Member
Tenured Member 05 Years
iTrader: (3)
 
Joined: Apr 2013
Posts: 118
Likes: 1
From: Myrtle Beach, SC
I will be running the Adaptronic Modular PNP.
Turbosource/Turblown will be doing remote tuning on the car.
I am also running a slew of supporting sensors. Wideband, Dual EGTs, Oil Pressure and Temperature, and Fuel Pressure.
But needing to break the car in completely and make sure everything is sorted will probably mean it will be a while before I get to feel the difference the EFR and Adaptronic will make. It's a journey.
Reply
Old Feb 20, 2018 | 04:06 PM
  #47  
Johnny Kommavongsa's Avatar
Moderator
Tenured Member: 10 Years
Liked
Loved
Top Answer: 1
iTrader: (13)
 
Joined: Apr 2013
Posts: 1,528
Likes: 239
I feel ya, is that a flyrx7 gauge pod? If so, you will like it. I have it in mine and the wife's FD.
Reply
Old Feb 21, 2018 | 03:37 PM
  #48  
Red94fd's Avatar
Rotary Enthusiast
iTrader: (5)
 
Joined: Dec 2016
Posts: 814
Likes: 96
From: Florida
Awesome build, man. For what i have been looking you are going to love that beautiful machine. Got love the states with no emission control..
Reply
Old Feb 21, 2018 | 04:05 PM
  #49  
FDHoward93's Avatar
Thread Starter
Full Member
Tenured Member 05 Years
iTrader: (3)
 
Joined: Apr 2013
Posts: 118
Likes: 1
From: Myrtle Beach, SC
Originally Posted by Johnny Kommavongsa
I feel ya, is that a flyrx7 gauge pod? If so, you will like it. I have it in mine and the wife's FD.
Not a flyrx7. It's the prosport gauge pod. Picked it up a little while ago. Finally getting around to swapping it over.
Gotta love fresh OEM interior!


But more importantly, after a long day at work I needed to get something accomplished. So I suited up!





Sitting on the new Banzai Street Poly mounts and bell housing bolted up.
Didn't want to wait for the weekend or for help. So just dropped her in myself.

Still a long list of things to get installed and wired, but it's starting to look like a functional car again.
Plus my wife is excited to get her half of the garage back. It's only been a couple of months...
Reply
Old Feb 21, 2018 | 05:25 PM
  #50  
Brilliant7-LFC's Avatar
Senior Member
Tenured Member: 20 Years
Liked
iTrader: (7)
 
Joined: Sep 2004
Posts: 694
Likes: 31
From: Miami, FL
Originally Posted by gmonsen
Really like the blacked out engine.
I second that! Is it all high temp engine enamel? I’ve thought about powder coating for more durability of the finish but I’m not sure if the ovens would warp something on the engine...?

Nick
Reply



All times are GMT -5. The time now is 10:11 AM.