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-   -   93 LS(?) swap RHD FD (https://www.rx7club.com/build-threads-292/93-ls-swap-rhd-fd-1055916/)

Kappa 01-26-14 10:46 PM

93 LS(?) swap RHD FD
 
So I built my single turbo FD drove it for a couple weeks had an oil leak from my oil drain line which caused oil to fly all over the place.

This happened on the way to a car show H20i, which caused me to leave the car at a gas station and get mad at it. While at H20i i saw an LS swapped RX and decided i was doing this.

Sold the Rotary and bought a local wrecked LS1 out of an 02 Firebird. The motor was an awesome deal so i thought, although at closer inspection it was really only the block that was any good.

So over the past couple months i have replaced almost everything in the motor. So welcome to my new build thread hope you enjoy the custom work myself and one of my closest friends have done.

Custom parts

Mounts
-Motor
-Transmission
-Rear end
-Subframe
Intake
-Stock modded LS
-ITB setup

Interior
-Center console
-Shifter setup
-AC panel

Engine bay
-Rad setup
-Shaved bay
-ABS line cover
-ABS box cover
-Brake Booster cover

Exhaust
-Headers
-Full 3" exhaust
-HKS catback

Trunk
-Meth Setup
-Dual fuel pumps
-Battery

So that lists all the custom work I am doing to the car now onto the parts list for the motor

Stock parts
-Crank and pistons (all new bearings)
-Oil pump and water pump

Aftermarket
-Modded LS1 intake or if i finish it ITB Setup
-Fuel Rail with 48(? forget what size now) injectors
-Aeromotive FRP
-Devilsown Meth
-Ported Heads 806 Casting
-Comp cam 921 Dual Spring kit
-EXEDY Clutch and Flywheel
-LS7 Lifters
-Mild Cam (specs to be revealed later)
-F Body oil pan
-3HP starter

I am going to be running MegaSquirt for an ECU. So here are some pictures i have taken over the process of building it.

When it was single turbo
https://fbcdn-sphotos-g-a.akamaihd.n...83218841_n.jpg

Car headed off to be worked on
http://www.norotors.com/index.php?ac...ch=27549;image


http://distilleryimage11.ak.instagra...30bd76d7_8.jpg

No more 13B
https://scontent-a-lga.xx.fbcdn.net/...45838454_n.jpg

https://scontent-a-lga.xx.fbcdn.net/...82971545_n.jpg

Started to clean up the motor
https://fbcdn-sphotos-c-a.akamaihd.n...54315254_n.jpg

Paint
https://fbcdn-sphotos-h-a.akamaihd.n...27246236_n.jpg

T56 showed up then i rebuilt it and added a little paint
https://fbcdn-sphotos-c-a.akamaihd.n...05476399_n.jpg

test fitting
http://distilleryimage4.ak.instagram...0ab86b34_8.jpg

Now the custom work

Subframe
https://fbcdn-sphotos-a-a.akamaihd.n...53368288_n.jpg

https://scontent-a-lga.xx.fbcdn.net/...24643610_n.jpg

Kappa 01-26-14 10:53 PM

Mounts

http://distilleryimage7.ak.instagram...73f68b66_8.jpg

https://fbcdn-sphotos-d-a.akamaihd.n...38603516_n.jpg

Sitting in the bay beside my friends car
https://fbcdn-sphotos-c-a.akamaihd.n...28264960_n.jpg

Better shot
http://distilleryimage8.ak.instagram...a25af834_8.jpg

Parts

http://distilleryimage5.ak.instagram...3f881799_8.jpg

http://distilleryimage1.ak.instagram...0ab48269_8.jpg


Transmission mount which we attached the stock rear diff mount to.

http://distilleryimage11.ak.instagra...777a2447_8.jpg

Now the car sat here for a few months until last week

http://distilleryimage3.ak.instagram...6963122f_8.jpg

http://distilleryimage11.ak.instagra...d9ee6ec7_8.jpg

The center console i built along with the shifter this is about half way done

http://distilleryimage3.ak.instagram...855e15e3_8.jpg

Finally the start to the ITB setup

http://distilleryimage4.ak.instagram...0ab6913c_8.jpg

trekid 01-27-14 08:31 PM

The itb set up is sick, I was looking into it but for not a whole lot more you can go turbo. but wont have that ITB noise..

Kappa 01-27-14 08:44 PM


Originally Posted by trekid (Post 11668026)
The itb set up is sick, I was looking into it but for not a whole lot more you can go turbo. but wont have that ITB noise..

I have spent a total of 30 dollars on my ITB setup so far lol thats a cheap turbo

Kappa 02-12-14 04:43 PM

more parts showed up! should be getting back to work on it this week i hope.

https://fbcdn-sphotos-c-a.akamaihd.n...42376491_n.jpg

Kappa 02-12-14 04:55 PM

Center console update

added some more work to in by adding in a switch panel

https://fbcdn-sphotos-d-a.akamaihd.n...77649115_n.jpg

https://scontent-b.xx.fbcdn.net/hpho...64008774_n.jpg

Kappa 03-03-14 09:16 PM

Finished up my press

https://scontent-a-lga.xx.fbcdn.net/...11631386_n.jpg

started on my rocker rollers

https://fbcdn-sphotos-e-a.akamaihd.n...14284217_n.jpg

https://fbcdn-sphotos-a-a.akamaihd.n...35198319_n.jpg

https://fbcdn-sphotos-c-a.akamaihd.n...70600457_n.jpg

https://scontent-b-lga.xx.fbcdn.net/...80755210_n.jpg

Then I got one of my coilpack harnesses wrapped with DEI heat tape

https://scontent-a-lga.xx.fbcdn.net/...06388473_n.jpg

https://scontent-a-lga.xx.fbcdn.net/...82509353_n.jpg

https://scontent-b-lga.xx.fbcdn.net/...86482828_n.jpg
https://fbcdn-sphotos-h-a.akamaihd.n...41985738_n.jpg
https://scontent-b-lga.xx.fbcdn.net/...61407440_n.jpg

Kappa 03-04-14 09:07 PM

my press is still working very nicely

for a 50 dollar press that is

Got them cleaned up a little
https://fbcdn-sphotos-b-a.akamaihd.n...25615673_o.jpg

https://fbcdn-sphotos-d-a.akamaihd.n...87165936_o.jpg

and the new stuff pressed in

https://scontent-b-lga.xx.fbcdn.net/...20461432_n.jpg

Kappa 03-11-14 10:14 PM

Okay so tonight i got some time to get to work on my ITB setup.... i got some flanges made in steel so i could fab some stuff up and see what i liked best but i also got a set in aluminum so i can make the final set with the tig.

Steel
https://scontent-a-lga.xx.fbcdn.net/...43613248_n.jpg

and my good set

https://scontent-a-lga.xx.fbcdn.net/...31754350_n.jpg

so my first idea was to build small runners and then plate it on top and attach the throttle bodies like that... but im not really liking it so far but ill finish it and see how i like it at the end. here are some mock up photos

https://fbcdn-sphotos-b-a.akamaihd.n...39884711_n.jpg

https://scontent-b-lga.xx.fbcdn.net/...17297120_n.jpg

https://fbcdn-sphotos-f-a.akamaihd.n...24584729_n.jpg

Now i started to weld them in place and had some major issues with my welder... First the massive wire wheel i had was to big and causing terrible welds but then would work amazing so i switched that out for a 2 pound roll. this fixed it until my breaker kept blowing out half way through my welds so i got mad and stopped.

https://fbcdn-sphotos-h-a.akamaihd.n...19997857_n.jpg

but you get the idea

https://scontent-a-lga.xx.fbcdn.net/...67597362_n.jpg

https://scontent-a-lga.xx.fbcdn.net/...28727296_n.jpg

now as you can see they will be angled at each other but i plan on having them interlocking and velocity stacks out to each side but we will see what idea i end up going with for a final project.

anyway thanks for reading if you have any ideas please share. im not an expert or even very good but enjoy building so im open to listen.

Tai-Lun 03-12-14 03:31 AM

What kind of ITB's are your using?

Kappa 03-12-14 11:02 AM


Originally Posted by Tai-Lun (Post 11696751)
What kind of ITB's are your using?

I bought two sets of cbr 600rr throttle bodies I'm using

Kappa 03-12-14 09:52 PM

Well i hated my first ITB setup so i scrapped it and decided to try something new

https://fbcdn-sphotos-f-a.akamaihd.n...81227442_n.jpg

picked up a new blade which worked good for 3 cuts and then sucked just like the rest of them

https://fbcdn-sphotos-d-a.akamaihd.n...10143480_n.jpg

old vs new

https://fbcdn-sphotos-e-a.akamaihd.n...79936840_n.jpg

https://fbcdn-sphotos-c-a.akamaihd.n...99755401_n.jpg

https://scontent-a-lga.xx.fbcdn.net/...54299319_n.jpg

https://scontent-a-lga.xx.fbcdn.net/...53250019_n.jpg

https://fbcdn-sphotos-f-a.akamaihd.n...42002828_n.jpg

https://fbcdn-sphotos-d-a.akamaihd.n...95960806_n.jpg

Then i started on my second setup which will be more of a box type deal

https://fbcdn-sphotos-b-a.akamaihd.n...30961311_n.jpg

Kappa 10-21-14 08:46 AM

Hey guys a little update I finally got the car back on the ground again and it moves! Only problem is I forgot to bolt my tie rods in... Which makes steering not possible haha anyway here is a quick little link to a video of some tuning and the car running. I am able to check a lot off my list for finishing the swap but then add so many more things to it. But at least I'm on the home stretch.



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