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newtgomez 08-29-16 08:34 PM

Newt Gomez Hopeful Tuning Progression
 
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I finally opened up my new PNP Select for series 6 RX7 ecu from Adaptronics and am going to take the task on of street tuning it until the point to where it is driveable! My car has stock twins that I actually plan on running at 10psi until I put aside the funds for an EFR 8374 kit. This will be my first time tuning on an ecu and it seems like I picked the most DIY friendly one on the market! Eventually this will be on a dyno but I want to see what it's like to tinker with something myself before throwing in the towel. I have become a member of HPA and have looked over several tuning articles on FDs specifically. My car is currently torn down at the moment so I figured now would be a good time to have the map looked over before installing this into my car. I have made some slight changes to cater to my needs of the twins but I believe the ecu came with the standard series 6 base map.

My car has a full 3 inch exhaust (Will most likely change due to boost control needs), efini y pipe, hks hot air intakes, and the stock SMIC. All emissions are deleted. I'm mostly going for reliability and the stock ecu just doesn't drive well enough with these mods.

Here's the map and all help is welcomed!

Also, this is called starting map due to it being the first map I start out with just for personal referencing in case I make a stupid change and want to review it later.

newtgomez 01-16-17 08:52 PM

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So I plugged in my ecu after I got my car warmed up on the stock ecu and it took a little bit of throttle manipulation to start the car but it fired up relatively quickly and the idle wasn't so bad.

I modified the fuel table and changed some idle settings to get it to idle smoothly.

I then tried turning on the AC and messed with that slightly and I got it to idle around 1000rpms but then it randomly drops to roughly 7-800rpms and then spikes up to 2k and bounces up and down for a couple seconds and then smooths out again back at around 1000rpms. I looked back at my data logs and realized that the air temp under the fuel tab is trimming a lot of fuel back so this will be changed next time I go mess with the car.

I took the car for a very light and brief drive and it actually did really well on the base map. I had to pull over a few times to add fuel under the cruise cells because it was running around the 15s and I want it back in the 14.7 range where my MAP prediction table is set at. I also got up to the transition section where it crosses from vacuum to positive boost and it hit the 12AFR perfectly.

I then parked it and shut it off and let it sit for about a minute before seeing what cranking it over while warm would do. It fires right up like the stock ecu does but it has an issue where it goes all the way up to 2k rpms and slowly decays back down to the set idle speed. That probably takes about 5ish seconds.

I will probably mess with it more this weekend when I have time.

Unfortunately, I forgot to log the start up so I only have one where it idles with the AC on and one where I went for the short drive.

Here is my current map!

Skeese 01-23-17 10:22 PM

Hey Dillon!

Its awesome you are going to take on tuning your own car. I started on an Adaptronic PnP on my sequential twins. Its ALOT of fun being able to work on your own tune and extremely beneficial especially with a FD.

I used this thread by James Paventi as a guide when I started (along with a ton of help from James who is a kickass awesome guy). As I progressed I'd find myself looking back over his thread reading and understanding parts and issues which I had originally blown right over.

https://www.rx7club.com/adaptronic-e...e-map-1033267/

It really is an extremely detailed tuning thread with a ton of good info. I would suggest you spend some time reading through it if you haven't already. Inspired by the thread James made I went on to do a similar one with a single turbo setup.

https://www.rx7club.com/adaptronic-e...ingle-1088618/

There is ALOT of good info between the two. Feel free to PM me if you have any questions regarding the ECU or tuning with it. Remember, measuring 10 times and cutting once is the key.

-Skeese

newtgomez 01-25-17 08:51 PM

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Well I have had two tuning sessions straight from cold start at this point and have made some changes between the two so I'll try to remember exactly what I did.

-Initial cold start up works flawlessly just like the stock ecu so I am probably going to leave the cranking tables alone until they cause an issue.
-I modified some cold enrichment as they weren't rich enough. It's frustrating tuning this part of it because it seems like the car warms up too fast even with the heat on.
-Base idle position has been reduced to make the car not idle at 3k on initial start up (Scary stuff imo)
-Post crank effort reduced which made hot starts shoot up to about 1200rpm instead of 2000rpm after the change
-Idle has been configured down to 850rpm and works considerably well
-AC effort was lowered down to 10 from 34 and it still has issues where it bogs dangerously low but still runs when the AC is turned on with the switch. Cycling idle is perfectly okay when the AC is on.
-The car dies when you go in to neutral after driving when the headlights are on so I'm thinking that either my fuel cells are possibly off or I need to add a slight enrichment percentage to the "Enrich 1000rpm/sec" section.
-Changed fueling in certain cruise cells and it seems that they need to be richened up but it's really difficult when on your own and you don't have a dyno...

I'm going to post both maps just in case anyone wants to look at the changes between them.

The only reason I haven't messed with the boosting areas is because my car overboosts and it will be fixed with a small resonator or muffler before I mess with these higher up areas.

Also, those two progression threads are very helpful especially when it comes to the transient throttle area of tuning. Had I not read about those, I would probably still trying to figure out many issues.

Here are the maps!

12 is my second map and 13 is my third

newtgomez 01-28-17 03:12 PM

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New updates for this map:
-Trailing split at idle changed to 20 which really helped with cold firing
-Base idle valve position changed to 60 across the board because the thermowax rod takes care of that
-Slightly changed some coolant enrichments during cold running to get it around the 11-12 area. Stock ecu ran at 11AFR iirc
-Datalogged some boosting areas and got up to 4.5k rpms during logging and the AFRs were pretty spot on so only some slight changes were made there
-I believe that async gain needs to be added slightly because there is a minor hesitation at light throttle. Might play around with it later.

Might go do one more datalogging session as it's my weekend and I really don't want to do a full brake job today.

newtgomez 01-28-17 05:52 PM

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This file is after some hard runs kept around 5psi. I was able to go to a point where my map was excessively rich which is where I wanted to get to. So I reduced a lot of fueling past the 5k area because my logs showed like a 9.8 AFR and I believe it's very possible that it was even richer than that because it was like the car hit a wall so I backed off.

-Added more fuel to boost areas
-Reduced some timing in certain areas for safety
-Changed my AFR table around a little bit because the ecu was showing fuel trim when I didn't want it


The car showed about 111F for the water temp when I attempted to start the car. It didn't want to start without clearing the fuel with the gas pedal at WOT so my next session will most likely include reducing some fuel on the cranking tables. This would be way easier on a piston engine as I am afraid to flood the motor.

It's been a very long time (About a year) since I have heard my car actually go above 4k and hit the transition and it sounds so delicious! I think my neighbors are not liking the noise but personally, I believe the rotary is the best sounding engine type of all time!

Side note: Some punk pulled a U turn without looking and almost totaled my car so that was nerve wracking and enough to convince me to call it quits on tuning for the day.

Cheers!

RGHTBrainDesign 01-28-17 07:09 PM

Excellent work Dillion! This is exactly the kind of work this forum needed. :D :evilgrin:

Skeese 01-31-17 02:59 PM


Originally Posted by SirLaughsALot (Post 12146171)
Excellent work Dillion! This is exactly the kind of work this forum needed. :D :evilgrin:

yeaahhh I 100% agree.

I'm not where I can open the tune file right now but wanted to ask, are you currently in open or closed loop fueling?

Skeese

newtgomez 01-31-17 09:03 PM

I am using closed loop fueling under vacuum all the way to 2000 rpms and it seems to work out really well. Power also comes back on at 1700 (I might try to change this but it works pretty well for now)

The biggest issue that I'm trying to figure out is how to stop my car from dying after pushing in the clutch from say 2k rpms and above with the headlights on.

From what I have gathered from other posts, it seems that it's almost impossible to stop this dying without a working speed sensor or a neutral/clutch switch setup. My dashpot doesn't work and the lightweight flywheel doesn't help the problem either.

Since my car is an auto to manual conversion, I don't believe that my neutral switch is wired correctly and I also don't have either of the two clutch switches...

So trying to combat these issues, I tried playing around with the dashpot tab and it sometimes works as it should but other times it dies so I don't think that's the only thing I should be playing with. The other area where I think might help is the "% Enrichment @ 1000RPM/Sec". Now I'm thinking this might help with my problem but also have a double edged sword effect causing the ecu to pump a lot of extra fuel that I don't want on acceleration.

In the end, I think i'm just going to have to bite the bullet and figure out how to do the neutral switch and clutch switch wiring...or have my eventual tuner deal with it :lol: But where is the fun in that?! The whole reason I took on this quest was to do something that no one else in the area could really do. Well at least with my girlfriend dumping me I will have more time for playing with this car :blush:

newtgomez 02-12-17 03:51 PM

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So I went to go start the car today and I think the plugs are slowly fouling which is fine because I have a spare set to mess with from my motor pull a couple months ago.
From a cold start, it started but sputtered and died which it hasn't done before but after the first time it died, it fired right back up and went through its normal start up procedure. One thing I can't quite figure out is that the car sounds like it's misfiring (pops through the exhaust) just when it's warming up and I can't figure out if it's an ignition issue or a fueling issue. My AFRs stay close to 11 and gradually gets to it's normal target idle AFR around 160F when the thermowax rod closes it's throttle plate.

I tried messing around with different settings to deal with my dying issue when the headlights are on. It appears as if it gets down to 500rpm and it has like a 50 percent chance of dying on me. It occasionally dies on me when I don't have my headlights on too but it's still driveable. After my drive, I added more fueling to lower vacuum areas because the motor seems to shoot closer to no vacuum when I push in the clutch and it acts like it's going to die. I will see if this helps on my next drive and tune session. I believe that my speed sensors don't work and the fact that I don't have a clutch switch or working neutral switch inhibits my ability to deal with this issue properly.

I changed up some fuel cells in the boost area because they were a little too rich. The car feels like it's too rich around the transition area but I didn't get a log of that today. I also marked a few more cells as tuned.

The sound of the second turbo activating is so addicting and puts a giant grin on my face knowing I can confidently boost higher up in the rpm range.

New map is down below.

RGHTBrainDesign 02-13-17 08:37 AM

Add timing at 600 rpm, more at 500 rpm, more at 400 rpm, etc.

So my lowest dip (let's say 400 RPM) is +4 degrees. 500 rpm is +3 degrees, 600 rpm is +2 degrees all over your idle range (700-900 rpm should have identical timing so it's not moving around on you. Make sure it's also pretty far from MBT.

700-900 RPM = 10 Degrees (an example)
Then that Means the following values:
600 RPM = 12 Degrees
500 RPM = 13 Degrees
400 RPM = 14 Degrees

The added timing will keep the motor from dying out.

Hope that helps.

Skeese 02-17-17 01:11 PM


Originally Posted by SirLaughsALot (Post 12151433)
Add timing at 600 rpm, more at 500 rpm, more at 400 rpm, etc.

So my lowest dip (let's say 400 RPM) is +4 degrees. 500 rpm is +3 degrees, 600 rpm is +2 degrees all over your idle range (700-900 rpm should have identical timing so it's not moving around on you. Make sure it's also pretty far from MBT.

700-900 RPM = 10 Degrees (an example)
Then that Means the following values:
600 RPM = 12 Degrees
500 RPM = 13 Degrees
400 RPM = 14 Degrees

The added timing will keep the motor from dying out.

Hope that helps.

I don't have wari on my work computer so I can't look at the file until later but...

I would suggest adding fuel in those high vacuum regions that the car sees when you first pull it out gear at such a low rpm under load. While adding timing may work and help, I think it is more of fine tuning tool, and if your car is completely dying and stalling out you aren't in a *fine tuning* state. It needs air/fuel help.

The engine can run way way way rich without choking out, however if it goes slightly lean in a condition like that it can die. I think simply adding some more fuel down in that "dip" region will help kick it back to idle where it should be and then if necessary you can look into timing.

If you go to my tuning thread and look at the final maps you will see that the idle position in the VE fuel table is really a hole, with fuel all around it especially on the high vacuum and lower rpm sides of idle which was there to combat the same problem you are having.

Keep it up!

Skeese

Skeese 03-08-17 11:04 AM

Any update here Newt?

I finally have another functional tuning PC and some spare time to dedicate to helping out! Let me know!

newtgomez 03-09-17 10:04 PM

Unfortunately, it has not stopped raining since I had my last tuning session! It's been an excessively wet winter here in Oregon! The last time the weather was good enough was when my best friend from Warshington came down about two weekends ago...and we kind of pissed the whole weekend away throwing a house party and chasing girls at the hot springs lololololol.

I'm hoping the weather gets better soon because I'm itching to drive this car to a meet or at least take it around town! This wouldn't be such a long process if my laptop lasted longer than half of an hour!

newtgomez 03-11-17 12:52 PM

So yesterday was the first nice day since the last time I posted a tune file so I figured to use the time after work to mess with the tune some more before going to a car meet in my integra. I won't be able to post a tune file until I get home tonight but I have nothing to do on my 2 hour ride to Vancouver!

I had to skip the datalogging of the start up due to having my laptop at my house which allowed me to get some good data of the actual driving part of it.

Off the top of my head I changed these things based on my logs:
-Decreased excess fuel in the end 1500rpm range in boost because it was way too rich
-Decreased some fueling under 7psi because it was hitting low to mid 10AFR which the car doesn't like
-Added a lot of fuel and a little bit of timing to the area around idle to help out with the dying upon neutral problem. (The help is much appreciated guys!)
-Changed MAP prediction table almost all around because the real world data was nowhere near the prediction table. I noticed that I needed a lot more vacuum below 15 percent throttle and a little bit more boost above 15 percent throttle. I am hoping this helps with my hesitation at lower throttle percentages.
-Checked the "Extra throttle sensitive" box
-Changed my total MAP range back down to 14psi because the new Eugene update changed it to 18psi.


Notes: I still need to change out my plugs because they still fire okay but you can feel almost a pulsing feeling when you are under boost like it's firing but not actually combusting all the way causing it to feel like it's making torque and then making less torque just like an oscillation. That's my theory anyways. Even though I backed off my boost area timing from the original base map, I don't feel comfortable trying to advance it without being on a dyno.

Skeese 03-12-17 10:41 AM

What exactly do yo mean by total map range?

newtgomez 03-12-17 10:40 PM

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What a busy weekend!

Here's the new map with the above revisions.

By total map range, I mean the y-axis on the fueling and ignition maps. I feel like there's no sense in having extra cells I'm not going to use with the twins. I probably should have been a little more clear on that.

Skeese 03-13-17 03:34 PM


Originally Posted by newtgomez (Post 12161669)
What a busy weekend!

Here's the new map with the above revisions.

By total map range, I mean the y-axis on the fueling and ignition maps. I feel like there's no sense in having extra cells I'm not going to use with the twins. I probably should have been a little more clear on that.

I would keep at least one row above whatever your max boost level is and either scale the values for those cells based of the target boost level you are running in the row below or load those cells up with fuel.

If you overboost for any reason beyond whatever the maximum in the actual VE/ignition table then it will only apply the value from the last cell it was in. For example if you are running 14 PSI and have the table scaled to 14 PSI max and you overshoot the spool and hit 15-16 PSI OR if the boost fluctuates at all due to temperature, altitude, fuel varience or anything really then you will be above the 14 PSI mark and only seeing the 14 PSI fuel value at that given rpm point. If you have a value beyond that and even just estimate the fuel that goes into those cells it will still be better than the for-sure lean condition you will incur if you are go above the max map with only that lesser amount of fuel.

You always have to have margin because no system will run spot on, all the time, without any variance. That is the purpose of closed loop operation, to allow the ECU to compensate off the base map to make up for these variances, however this is only as fast or accurate as the base fuel value and stability of the entire functional system. You still have to carry some margin. And you have to remember that no matter how well built one of these motors is, once you are running boost it only takes one good failure event to trash it. Margin is the key to rotary longevity.

Skeese

newtgomez 03-13-17 09:13 PM

That's very understandable and I truly appreciate the feedback! I only plan on running 10psi for final boost numbers because I feel satisfied with what the FD can do in stock form. As soon as I get paid for selling my Datsun or I get some extra cash, I will be reducing part of my exhaust system diameter to get my boost under control. I have my fuel cut set at 12psi so hopefully the car will never see 14psi or over! I'm itching to drive the car again but the weather has decided that two days of sunshine was too much so I'm back to waiting on the rain to pass again. I think I'll re-consider the change to the Y-axis with that in mind.

Skeese 03-13-17 09:34 PM


Originally Posted by newtgomez (Post 12162095)
That's very understandable and I truly appreciate the feedback! I only plan on running 10psi for final boost numbers because I feel satisfied with what the FD can do in stock form. As soon as I get paid for selling my Datsun or I get some extra cash, I will be reducing part of my exhaust system diameter to get my boost under control. I have my fuel cut set at 12psi so hopefully the car will never see 14psi or over! I'm itching to drive the car again but the weather has decided that two days of sunshine was too much so I'm back to waiting on the rain to pass again. I think I'll re-consider the change to the Y-axis with that in mind.

I would also advise against a fuel cut and using the ignition instead for all power cuts. Its much much safer to keep the fuel flowing and cut the ignition than risk having a lean condition due to a half cycle or residual fuel getting into the chamber after/during the fuel cut. Thing happen fast at 8000 rpms and when you cut fuel, there is still fuel in the LIM between the injectors and the chamber there therefor the ECU can't, in my opinion cut fuel quick enough to ensure that it will truly kill the cycle.

Ignition on the other hand, can do that. Given the nature of the rotary its just a safer method especially when its the click of a button to choose.

Are you having issues with controlling the boost? There are ways around that without having to change your whole exhaust.

Skeese

newtgomez 03-14-17 01:26 AM

Ever since I got my twins to work properly, they have been overboosting/creeping. I do have a full 3 inch turbo back exhaust on the stock boost control system. I went through the same problem with my integra where the internal wastegate couldn't handle low boost with a massive exhaust. I already have ported wastegates so I'm pretty much SOL as far as my knowledge goes. The easiest solution in my eyes is to have a muffler shop put in a smaller resonator in the system. Not to mention, my exhaust set up doesn't line up 100 percent and has a slight exhaust leak after the mid pipe.

Skeese 03-14-17 08:27 AM


Originally Posted by newtgomez (Post 12162166)
Ever since I got my twins to work properly, they have been overboosting/creeping. I do have a full 3 inch turbo back exhaust on the stock boost control system. I went through the same problem with my integra where the internal wastegate couldn't handle low boost with a massive exhaust. I already have ported wastegates so I'm pretty much SOL as far as my knowledge goes. The easiest solution in my eyes is to have a muffler shop put in a smaller resonator in the system. Not to mention, my exhaust set up doesn't line up 100 percent and has a slight exhaust leak after the mid pipe.

You should get the exhaust leak fixed for sure, I agree. And you are right a full 3" is probably too much for the stock wastegate. Are you using the oem boost control solenoid or a mac valve? Have you been using the duty output in the adaptronic to control it? If you could post some pull longs I could take a look and some of it we may could tune out.

Also...if you are set on keeping the twins, here's some food for thought. Turbosmart IWG-75 internal wastegate actuator on the twins. Combine this guy with a 4 port mac valve and you could super fine tune your sequential boost curve and transition even on a 10-8-10 pattern down to a fine science. Who knows if that 23 year old actuator is fully opening/closing.

https://cimg2.ibsrv.net/gimg/www.rx7...9fa43870cf.jpg

Anyways let me know about the boost control method

Skeese

newtgomez 03-17-17 01:27 PM

I am still on the stock boost control system but the only problem is that I haven't exactly given the car enough throttle to see if my ecu does anything. The transitioning seems smooth at 7psi which is to be expected. I took the car out yesterday to experiment if it could drive around normally and the tune is good enough to drive around at night which makes me pretty happy. I ended up on a long straight away out in the country yesterday that was actually long enough to take the car to redline. I held the car around 7psi the best I could in third gear and was able to watch my speedhut tachometer shift lights actually work! It was an exciting feeling finally getting to the rev limiter in this car after 1.5 years! The logs show that I was only as far as 50% throttle!

I want to get a mac valve someday for when I go with an 8374 EFR kit so I don't want to spend too much on the twins aside from getting the car to run right.

With all of that said, I dropped my car off today to get the exhaust leak fixed, flanges changed so I can use common gaskets from any auto parts store, and a resonator put in that is reduced in diameter so boost will be under control. I would have put a solid pipe in there, but I want to autocross this car at least once so a little decibel reduction doesn't hurt!

newtgomez 03-17-17 08:54 PM

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I drove the car around and did some datalogging. The car boost spiked so I have to be careful and figure out how to combat that. I'm thinking opening the wastegate on lesser throttle will help. The datalogs were at 50 percent throttle for the opening and I have adjusted them down to 20 percent throttle hoping that will help.

I changed more of the MAP prediction table and lowered some more cells in various places. The car now has a rich-lean hunt at idle so that's kind of aggravating having to deal with that again. I confirmed it by locking the base timing and it settles and then starts to fluctuate after a few seconds. I believe this is happening because of the addition of fuel around the idle cell from my stoplight dying fiasco. One problem after the other lol.

I am going to post a boosting log through Eugene and my new map with the adjustments.

Skeese 03-18-17 09:36 PM

I wasn't able to look over the fuel map or logs, but I did run through the file. Keep in mind I do use wari. Its supposed to be a front end interface, but who knows what is different. From what I noticed...

Target AFR map is extremely rich in boost even for pump gas. For 10 PSI at a bare minimum tune to 11.3 all the way across. No reason to have it in the 10’s.

You still need to set the maximum MAP (for load axis range) setting to be 18 PSI and match your map, otherwise the load proportional across the rest of the tune will be skewed.

If you are using the OEM boost control solenoid, you will see 15 PSI if you give it 100% throttle. The wastegate values in the table are 100% DC starting at 1500 PSI all the way up as they come in the base map. I’ve suggested to adaptronic that it is unwise to provide a base map containing wastegate values that will net way more boost than the ‘stock’ car is supposed to see. In my opinion, a base map should contain 0% wastegate across the output range, or at least a number that would cause the car to hit oem boost levels.

On my twins I found that at WOT ~60% DC up to transition and then ~66% on the secondary would get me the 12-10-12 boost pattern.

Also to be noted, you have the “hot temperature” setting at 32 degrees F this should be much higher. I’m assuming it hasn’t been affecting the tune since the cold temperature is higher, but you probably the hot temp setting to be in there correctly as it is general safety feature.

Just little things really, but all part of it all coming together.

Skeese

newtgomez 03-27-17 11:03 PM

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I went to a car meet half of an hour away and the car behaved very well. It's awesome driving this thing around. I changed the map slightly and will show what I can remember that I revised.

SINCE BOOST CREEP IS UNPREVENTABLE BY DUTY CYCLE CHANGE AT THE VERY TOP END, I AM NOW SHOOTING FOR 12PSI ACROSS THE BOARD!

-Increased boost DC to 25% because 10% gave about 8psi on the first turbo
-MAP prediction changed slightly to accommodate the new goal of 12psi
-Target AFRs leaned out in various areas
-Few fuel cells have changed
-Ignition has been backed off 5 degrees while warming up to lessen popping. This needs to be fine tuned some more but works out pretty well as is.

That's all I can remember that I changed. I'm going to get some dyno time at my tuning shop before they completely shut down so I can get some help from someone who knows what they're doing.

Note: AFRs are too rich during warmup during certain points causing occasional rich-lean hunt. Rich lean hunt also happens occasionally but I think changing some air temp based trim will help with that issue since it's usually after the car has been driven for a while.

newtgomez 04-01-17 10:54 PM

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I did some data logging and grocery shopping the other day and had some good results!

-Leaned and smoothed out a lot of areas on the map
-Changed around some transient throttle points
-Messed with a little bit of ignition timing around idle because it was jumping from no advance to 7 degrees advance causing an unstable idle due to adjacent cells
-Increased the duty cycle more because I have hit 10psi but still need 2 more lbs!

One thing I noticed in my logs is that with the lights and AC on, I have a reading of 13.3V and I don't believe this is acceptable. My air temp will also randomly drop roughly 40 degrees for like 20 seconds and then fix itself so that might need to be addressed or at least considered in the tune.

Skeese 04-02-17 10:16 PM


Originally Posted by newtgomez (Post 12169464)
I did some data logging and grocery shopping the other day and had some good results!

-Leaned and smoothed out a lot of areas on the map
-Changed around some transient throttle points
-Messed with a little bit of ignition timing around idle because it was jumping from no advance to 7 degrees advance causing an unstable idle due to adjacent cells
-Increased the duty cycle more because I have hit 10psi but still need 2 more lbs!

One thing I noticed in my logs is that with the lights and AC on, I have a reading of 13.3V and I don't believe this is acceptable. My air temp will also randomly drop roughly 40 degrees for like 20 seconds and then fix itself so that might need to be addressed or at least considered in the tune.

Do the rpms stay consistent when turning on and off the lights and AC? You can set it up such that with AC or the lights on it idles X rpms higher than the base idle using the IAC valve and closed loop idle control. Doing so may would offset the electrical load the AC and lights are putting on the battery, which may also be what is causing things like your IAT sensor to have a voltage and thus output dip.

Worth looking into before you send off the alternator or change the battery.

Skeese

newtgomez 04-17-17 09:40 PM

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So I randomly made a dyno appointment for today and my driver side tire valve stem gave up after the second pull...Great...

I changed my plugs from 6 and 8 to 7 and 9 like they should be and it seems like everything is running different. I also changed to a more progressive and linear ignition map.

So my tune made 255hp/227ftxlbs

I think that's pretty decent but I feel like there's room for more. Max timing on my map is peaked at like 10 degrees so it's still really conservative.

One thing that was strange to me is that the AFR sniffer on the dyno was reading leaner than my innovate wideband...

I'm not sure which one to trust because my innovate is saying around 11 AFR while the sniffer reads 12. Is there a reason for the difference at WOT? The lines look similar but read differently.

Here's a pic of the dyno sheet and of my log so they can be compared

Attachment 604049

Attachment 604050




The pulls just in case anyone wanted to see it. The second pull is the one of the graph and datalog.



If anyone has any dyno tips, I'm all ears!

Skeese 04-24-17 10:42 PM

A full AFR point off would definitely be a big deal. Have you done a free air calibration of the innovative?

Honestly I'd imagine that the innovative is correct and something with the dyno was off because at a 12.0 I'd think you would make more than 255 where as 11.0 at 10 PSI 255 sounds right on target.

Skeese

newtgomez 04-25-17 02:52 PM

So the weird part is that the first pull and second pull made similar power (1hp difference) The first run was richer than the second. I just though it was interesting that there wasn't a bigger difference. I'm definitely going to do the calibration before I go on the dyno tomorrow afternoon. I can't risk any inaccuracy. Wish me luck!

ACR_RX-7 04-25-17 04:53 PM

Just to jump in the middle, it would not surprise me if the dyno cell was off. They have a water basket that they need to drain on some models. Check yours and see if anything changes, but I would be more inclined to trust your sensor than a dyno sensor that has had god-knows how many cars ran across it.


Also, i just did a quick google search of "afr gauge doesn't match dyno reading" and found an article by Kenne Bell about what to expect at a dyno. I know that their products are well respected among Mustang guys, but I figured the brunt of the information is the same.

http://www.kennebell.net/KBWebsite/C...tVariables.pdf

The final section talks all about inaccuracies with tailpipe AFR and how a dyno can vary from shop to shop. You can also request they test your car with a new sensor. If they refuse, or are unwilling to work, you may need to check another dyno at a different shop. If your power is identical (to a certain extent) and the AFR is the same, the sensor is the issue not your car.

newtgomez 04-26-17 06:42 PM

2 Attachment(s)
I got to hit the dyno today and it didn't hit back like last time! :nod:

Attachment 603862

This was horsepower comparison where red is the last street tune and the blue is my final dyno WOT run.

Now keep in mind that I only tuned the WOT part of the tune so some cruise and vacuum areas still need to be messed with and so does the idle ever so slightly. I am going to reduce some timing through the AIT trim for safety.

Boost held at 12psi, AFR at 11.3, rev limit 7500, peak power of 291.

Overall, I am very satisfied and thank everyone who helped and has written informing articles on tuning! Here's to BRAPing with safety!

Skeese 04-28-17 03:47 PM


Originally Posted by newtgomez (Post 12178283)
I got to hit the dyno today and it didn't hit back like last time! :nod:

https://i1287.photobucket.com/albums...pswhuuydxw.jpg

This was horsepower comparison where red is the last street tune and the blue is my final dyno WOT run.

Now keep in mind that I only tuned the WOT part of the tune so some cruise and vacuum areas still need to be messed with and so does the idle ever so slightly. I am going to reduce some timing through the AIT trim for safety.

Boost held at 12psi, AFR at 11.3, rev limit 7500, peak power of 291.

Overall, I am very satisfied and thank everyone who helped and has written informing articles on tuning! Here's to BRAPing with safety!

Woooohooooooo.

Good job man. Thats a significant improvement in that session. Do you have any logs from the dyno session?

290 on the twins is a fun place to be at with the car. It feels like a log time ago to me but I had a ton of fun with the car in that form.

Skeese

newtgomez 04-30-17 12:35 PM

3 Attachment(s)
Here are the last three logs that were taken on the dyno. The last two will be pretty similar as the only difference was 2 degrees of advance across the boost region.

Skeese 04-30-17 10:04 PM


Originally Posted by newtgomez (Post 12179304)
Here are the last three logs that were taken on the dyno. The last two will be pretty similar as the only difference was 2 degrees of advance across the boost region.

Looks pretty well tuned across the boost region! There wasn't any significant knock across the boost region in any of the logs.

This is the Target AFR - AFR map which shows how far your actual AFR was off of the target in any given cell based on the log data averaged from the last log where a negative number is lean from target and positive is rich. I've think that once you get with +/- 0.25 its pretty well done, and from here its just a matter of picky fine tuning to get it spot on depending on how anal you are. Good work....its impressive how consistent it is between 11 and 13 PSI where in the 5400 rpm column has the AFR difference at -0.27 and -0.28.

https://cimg7.ibsrv.net/gimg/www.rx7...965a7cd569.png

Sooooo.....what's next?

Skeese

newtgomez 05-01-17 08:47 PM

Well...I didn't really think I would make it this far lol. But now that it's on the street, I am going to fine tune the boost because somehow the "Multiply duty cycle by TPS" boxed was checked and causing it to overboost at the top end randomly. I've already made some adjustments and theoretically it should be fixed. I also richened the peak horsepower area a little bit to reach my target and slightly richened some cruising areas to lower EGTs slightly (Only noticed a 100F difference which makes it worth it to run it at 14.0 instead of 14.7)

I took it to the local West Coast Shootout and it did well cruising down I5 for a consistent hour so I believe the only real area I will have to mess with is the idle region. It randomly hunts at idle on rare occasions and I think it has to do with my IACV gains which really won't be too bad to fix if I just take time and deal with it.

Plans are now to put new brakes on and get an alignment and possibly new tires and basically just enjoy the car because I absolutely NEED to make more progress on my Integra motor (Motor build stopped 1.5 years ago because I bought the FD)

Skeese 05-02-17 02:56 PM

I didnt see that you were using closed loop boost. But I would think the multiply duty by TPS wouldnt be causing the overboost so much as P or I values that are too high. If anything it makes sense to me that the tps x duty setting would cause it to underboost since only at 100% throttle would the duty be Table Value x 1.0 = applied duty to gate.

At 75% throttler per it would be Table Value x 0.75 = duty applied to gate which would be lower than the value if that box was unchecked and the ecu at all times output the duty in the wastegate table.

Makes sense right?

Skeese

knotsonice 05-02-17 03:35 PM

Do you have your fuel pressure logging into the ecu? If you don't i'd highly recommend it. It really helped me clean my map up I used Eugene for the map. I still use wari for a lot of other things. I also lowered my VE #'s for my idle. I have the older PNP Select adaptronic not the new one.

RGHTBrainDesign 05-02-17 06:51 PM


Originally Posted by newtgomez (Post 12179769)

Plans are now to put new brakes on and get an alignment and possibly new tires and basically just enjoy the car because I absolutely NEED to make more progress on my Integra motor (Motor build stopped 1.5 years ago because I bought the FD)

I'm right here with you. My daily driver Integra has a H23A VTEC swap that was poorly done by a "friend" who is no longer a friend. Just get them driveable and fun again! Doesn't matter if you have 100hp or 300hp, just as long as you can hit the canyons consistently and dance around the limits on those slick Oregon backroads.

During the summer, I hope to have the rest of the Integra sorted out, and even wrapped. :D Doing it MY way, which is $$$, but reliable and FAST.

The Fabrication on my FB Rx7 restarts later this month.

Houstonderk 05-02-17 08:07 PM


Originally Posted by knotsonice (Post 12180013)
Do you have your fuel pressure logging into the ecu? If you don't i'd highly recommend it. It really helped me clean my map up I used Eugene for the map. I still use wari for a lot of other things. I also lowered my VE #'s for my idle. I have the older PNP Select adaptronic not the new one.

I was trying to find info on this as I had saw somewhere of using fuel pressure through the external map wiring. Is this only for the new modular ecu? The wiring for the S6 PnP seems to be different and the only thing I can find is using the fuel temp for oil temp.

newtgomez 05-02-17 08:24 PM

I haven't actually touched any settings with closed loop boost. The gains are still zero so I have only really messed with the "Minimum TPS" and "Maximum Duty Cycle" settings in Eugene and have added or reduced boost through messing with the base duty cycle table. After unchecking the multiplication box, I have not felt any difference in boost response. I just can't believe that the load difference between the dyno and the street are so drastically different. I'm sure a MAC valve would be helpful but I believe the stock control system will be able to get it right.



I know that I should be logging fuel pressure (Along with so many other variables) but I am not sadly. My setup is about as OEM as it gets for tuning. I believe that using the ECU 4 BAR MAP sensor would help a little bit under cruise but I haven't had time to plumb a line yet.



Surprisingly, the Oregon roads dry up over one sunny day so I've had my fair share of playing around on the backroads :egrin: It's difficult setting aside my Integra to get the FD working but when the Integra is down, the FD will still be driving and I won't be stuck with my stock EH2 civic lol.

knotsonice 05-03-17 09:49 AM


Originally Posted by Houstonderk (Post 12180087)
I was trying to find info on this as I had saw somewhere of using fuel pressure through the external map wiring. Is this only for the new modular ecu? The wiring for the S6 PnP seems to be different and the only thing I can find is using the fuel temp for oil temp.

Get the Innovate SSI-4+ If you already have a mtx-l you can dasiy chain it to get fuel pressure. Currently I have the MTX-l, TC-4(EGT's) and SSI-4+(right now only Fuel pressure going to ECU, going to add oil temp and oil pressure soon) https://www.rx7club.com/adaptronic-e...stall-1063269/

knotsonice 05-03-17 10:22 AM


Originally Posted by newtgomez (Post 12180091)
I haven't actually touched any settings with closed loop boost. The gains are still zero so I have only really messed with the "Minimum TPS" and "Maximum Duty Cycle" settings in Eugene and have added or reduced boost through messing with the base duty cycle table. After unchecking the multiplication box, I have not felt any difference in boost response. I just can't believe that the load difference between the dyno and the street are so drastically different. I'm sure a MAC valve would be helpful but I believe the stock control system will be able to get it right.



I know that I should be logging fuel pressure (Along with so many other variables) but I am not sadly. My setup is about as OEM as it gets for tuning. I believe that using the ECU 4 BAR MAP sensor would help a little bit under cruise but I haven't had time to plumb a line yet.



Surprisingly, the Oregon roads dry up over one sunny day so I've had my fair share of playing around on the backroads :egrin: It's difficult setting aside my Integra to get the FD working but when the Integra is down, the FD will still be driving and I won't be stuck with my stock EH2 civic lol.


Are you running the stock fuel rails and all?

newtgomez 05-12-17 12:00 PM

Sorry for the late reply. It would be extremely ideal to have the SSI-4 with oil temp, fuel pressure, and oil pressure. Unfortunately, I still have the completely stock fuel system aside from the fuel pump rewire and the FPD delete. When I go with a single turbo kit, I will have a new rail with better data logging which I am extremely excited for!

I took the car out the other day for a drive to dial in the boost some more and I reduced the duty cycle to about 50 percent after the transition. The car pulled fine with no overboost all the way through 3rd...but then I shifted into 4th and my datalogging shut off so either it boost spiked when I hit the throttle or the engine protection cut fuel due to a lean or rich mixture. My money would be on boost spiking or creeping but those are the two possibilities that I have come up with. I just really wish my laptop would have caught that part in the log.

Another weird thing is that my vacuum area above 3500 at partial throttle spikes the EGT to dangerous levels and I don't think it's from my timing table. What AFRs do people normally aim for to keep them down? My car seems to do around 14 when in those areas and I don't believe that's rich enough. Cruising around 60 to 70mph the car likes to hover around 14.0 and that keeps the EGT around 1400F which I am okay with. I'm thinking low 13s might help with this issue maybe even 12s but only time and logs will see!

Skeese 05-12-17 06:49 PM


Originally Posted by newtgomez (Post 12183014)
Sorry for the late reply. It would be extremely ideal to have the SSI-4 with oil temp, fuel pressure, and oil pressure. Unfortunately, I still have the completely stock fuel system aside from the fuel pump rewire and the FPD delete. When I go with a single turbo kit, I will have a new rail with better data logging which I am extremely excited for!

I took the car out the other day for a drive to dial in the boost some more and I reduced the duty cycle to about 50 percent after the transition. The car pulled fine with no overboost all the way through 3rd...but then I shifted into 4th and my datalogging shut off so either it boost spiked when I hit the throttle or the engine protection cut fuel due to a lean or rich mixture. My money would be on boost spiking or creeping but those are the two possibilities that I have come up with. I just really wish my laptop would have caught that part in the log.

Another weird thing is that my vacuum area above 3500 at partial throttle spikes the EGT to dangerous levels and I don't think it's from my timing table. What AFRs do people normally aim for to keep them down? My car seems to do around 14 when in those areas and I don't believe that's rich enough. Cruising around 60 to 70mph the car likes to hover around 14.0 and that keeps the EGT around 1400F which I am okay with. I'm thinking low 13s might help with this issue maybe even 12s but only time and logs will see!

How exactly does your laptop miss it in the log? Were you not logging?

And where do you have egt probes in the oem twin manifold?

Skeese

newtgomez 05-13-17 03:18 AM

So I was data logging, but my laptop died right before that pull. I only have about 15 minutes before my laptop dies because the battery is old and it's a gaming laptop. I took the lean cut off because there is always the possibility stabbing the throttle will cause it to richen out just long enough for the cut to happen. The probes are within an inch of the exhaust port on the cast iron oem manifold so it's very possible that is the cause of the high readings.

chuyler1 10-06-17 11:33 AM


Originally Posted by Skeese (Post 12179443)
Looks pretty well tuned across the boost region! There wasn't any significant knock across the boost region in any of the logs.

This is the Target AFR - AFR map which shows how far your actual AFR was off of the target in any given cell based on the log data averaged from the last log where a negative number is lean from target and positive is rich. I've think that once you get with +/- 0.25 its pretty well done, and from here its just a matter of picky fine tuning to get it spot on depending on how anal you are. Good work....its impressive how consistent it is between 11 and 13 PSI where in the 5400 rpm column has the AFR difference at -0.27 and -0.28.

https://cimg7.ibsrv.net/gimg/www.rx7...965a7cd569.png

Sooooo.....what's next?

Skeese

Please excuse my tuning newb ignorance, but how can I create this chart from my own logs?

Houstonderk 10-06-17 11:51 AM

Its the megalogviewer program, can't remember how much it was but well worth it.

Skeese 10-06-17 01:57 PM


Originally Posted by chuyler1 (Post 12221595)
Please excuse my tuning newb ignorance, but how can I create this chart from my own logs?

here ya go

https://www.rx7club.com/engine-manag...viwer-1117674/

Skeese


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