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-   -   oil metering lines, Question??? (https://www.rx7club.com/3rd-generation-specific-1993-2002-16/oil-metering-lines-question-417595/)

HAI-TEK7 04-20-05 10:30 PM

oil metering lines, Question???
 
does it matter what line goes to what rotor?? or they both get oil at all times?

z4csl428 04-20-05 10:44 PM

each will only go to a certain housing, lay them out and they'll tell you where they go....

rynberg 04-21-05 02:02 AM


Originally Posted by HAI-TEK7
or they both get oil at all times?

:confused:

DaleClark 04-21-05 08:42 AM

The lines will only fit one way, but it doesn't matter which goes to which rotor. They both get the same amount of oil pumped to the injector - the rotor coming by on the intake stroke is what sucks the oil out of the injector.

Dale

DamonB 04-21-05 08:50 AM


Originally Posted by DaleClark
rotor coming by on the intake stroke is what sucks the oil out of the injector.

Dale

Actually not. The oil comes out of the injector because the OMP pumps it out. An FD is turbocharged and when under boost the entire intake tract from compressor to rotor face is under pressure, there is no vacuum present to "suck" anything except at the air inlet. The OMP literally pumps the oil into the engine.

How FD OMP works

DaleClark 04-21-05 09:03 AM

I'm not 100% certain of the mechanism, but the OMP does also function with a pressure differential of some sort. There's a check valve built into it, and you have differing pressures at the injector due to the vacuum line going to the top of the OMP.

Anyhow, thanks for the clarification - I was just trying to give a layman's idea to show that *when* the oil is injected is mechanical, not like a fuel injector that needs to spray at the proper rotor position, thereby alleviating the worry of reversing the lines.

Dale

rynberg 04-21-05 10:31 AM

I just learned this week about the check valve function of the oil injector nozzles (thanks Rick). The check valve is necessary to prevent boost from blowing oil right back down the vacuum lines leading to the turbos. I wonder how many people have thought their turbos were bad and blowing oil when their oil nozzles had failed instead....

HAI-TEK7 04-21-05 10:15 PM

I have aftermarket stainless lines, and i cant find the stockies to lay them out.
So i guess it doesnt matter which way they go

thanks

Rynberg: I meant was, if each rotor was fed the same amount at all times or going back and forth from front to back. my bad for the confusion

katit 01-02-08 11:01 PM


Originally Posted by rynberg (Post 4278364)
I just learned this week about the check valve function of the oil injector nozzles (thanks Rick). The check valve is necessary to prevent boost from blowing oil right back down the vacuum lines leading to the turbos. I wonder how many people have thought their turbos were bad and blowing oil when their oil nozzles had failed instead....

Old post, but I'm curious.

Where those vacuum lines go? I have BOTH vacuum lines completely swallen with oil and blown from OMP nozzles. Then oil leaked down the block.

If there is no vacuum/pressure on those lines what's their function?

Thanks!

Mahjik 01-02-08 11:32 PM


Originally Posted by katit (Post 7689669)
Old post, but I'm curious.

Where those vacuum lines go?

Primary turbo intake elbow. There are two nozzles there, one for both OMP oil injectors, the other a vent line for the oil system.

katit 01-03-08 08:02 AM

Hm. So, those pipes have vacuum then. They basically suck oil into turbo. How did it happen that they got blown off the nipples? Is there any pressure there?

KaiFD3S 01-03-08 03:21 PM

Another question, when re-installing the lines. Is it necessary to have the lines in front of the waterpump housing or can it be placed behind it? I just think it would be easier to take the Water pump housing off without the lines in front of it.

afterburn27 01-03-08 03:46 PM


Originally Posted by katit (Post 7690466)
Hm. So, those pipes have vacuum then. They basically suck oil into turbo. How did it happen that they got blown off the nipples? Is there any pressure there?

The primary turbo intake elbow shouldn't see vacuum or pressure. Well... there might be a slight vacuum, especially if the turbo is sucking air through a clogged airfilter. But I always assumed that they just used that location to source filtered air.

katit 01-03-08 03:51 PM


Originally Posted by afterburn27 (Post 7692339)
The primary turbo intake elbow shouldn't see vacuum or pressure. Well... there might be a slight vacuum, especially if the turbo is sucking air through a clogged airfilter. But I always assumed that they just used that location to source filtered air.

Source air? Why do they need to source air? I understand it that vacuum hoses on oil injectors is nothing but a solution to collect spit out oil (which shouldn't be spit out)

Since intake sucking air - there is enough to draw that oil into turbo.

I took turbos to rebuilder and also my primary turbo a little weak - he said that there is no way it was pushing oil. So, all oil came from OMP injectors into intake. And I got plenty of it...

afterburn27 01-03-08 05:56 PM


Originally Posted by katit (Post 7692362)
Source air? Why do they need to source air? I understand it that vacuum hoses on oil injectors is nothing but a solution to collect spit out oil (which shouldn't be spit out)

Since intake sucking air - there is enough to draw that oil into turbo.

I took turbos to rebuilder and also my primary turbo a little weak - he said that there is no way it was pushing oil. So, all oil came from OMP injectors into intake. And I got plenty of it...

It sounds like the check valves in your oil injectors are bad and allowing oil to push through the vacuum lines under boost.

katit 01-03-08 06:49 PM

I still wonder what is the deal with vacuum lines on injectors. What it's function?

Mahjik 01-03-08 06:59 PM


Originally Posted by katit (Post 7693042)
I still wonder what is the deal with vacuum lines on injectors. What it's function?

It's a vacuum source to keep the nozzle valves closed when they aren't needed (i.e. like at engine shut down time). Many single turbo guys eliminate the oil injection vacuum source. However, if you have the means to connect it, you should.

BigIslandSevens 01-03-08 07:00 PM

As to your other post about the lines being filled with oil... your injectors check valves have failed and you need to replace them. Do them both since you will be that far in anyways. Mine did this exact thing about 4 months ago. I also experienced fouled plugs every 4k miles. As well when the injectors REALLY failed completely( just started dumping oil into the intake under boost. Because the check valves were bad ;)), the ignition would break up when any boost was added. All the symptoms I had when they failed. I have a single turbo but the theory is exactly the same.

afterburn27 01-03-08 08:21 PM


Originally Posted by Mahjik (Post 7693078)
It's a vacuum source to keep the nozzle valves closed when they aren't needed (i.e. like at engine shut down time). Many single turbo guys eliminate the oil injection vacuum source. However, if you have the means to connect it, you should.

Do you have any documentation to back that up? I expected at least one link in your post! :lol:

The only time there should be a decent vacuum in the intake elbow is under boost when the turbo is really pulling air through the intake, increasing the velocity and fighting the filter. But remember that when the turbos are creating positive pressure in the manifolds and intake chamber, the check valve in the oil injector is going to be closed. No air is going to flow from the injector to the intake.

When the engine is pulling vacuum the check valve is open and needs to draw in filtered air, which is why I think Mazda used the primary intake elbow.

I don't have any documentation either, so this is all speculation on my part. :)

Here is something else to think about: what do the 2nd gen NA guys do? I'm pretty sure the oil injectors draw air from BEFORE the throttle body plates. Yep... no vacuum for them.

mono4lamar 01-03-08 08:31 PM

I'm lost as to what questions are still up in the air.... Soooo

1) Take each valve out of the block and blow through them. Now try to suck air back in or rotate it around and try to blow through. They are to only work one way. If they are letting air backwards they will be sucking in oil to your turbo/turbos.

2) the location of each line to the correct rotor housing is... The bottom port on the OMP goes to the front rotor housing. The top port goes to the rear rotor housing. They should be wrapped behind and around the water pump housing.

This should be all of the questions for this thread. LMK if there's any other questions or confusion.

katit 01-03-08 08:40 PM


Originally Posted by BigIslandSevens (Post 7693081)
As to your other post about the lines being filled with oil... your injectors check valves have failed and you need to replace them. Do them both since you will be that far in anyways. Mine did this exact thing about 4 months ago. I also experienced fouled plugs every 4k miles. As well when the injectors REALLY failed completely( just started dumping oil into the intake under boost. Because the check valves were bad ;)), the ignition would break up when any boost was added. All the symptoms I had when they failed. I have a single turbo but the theory is exactly the same.


Bingo. Good thing I didn't drive for long time like that. Intake was filled with oil and vacuum hoses connected to nozzles completely swallen and let oil go to the block and down making mess. Lookslike pan leaking near motor mounts but I tracked it all way up.

I took nozzles out 10 minutes ago and sure thing front rotor one blows opposite way. It seem to be "working" allowing to suck air out but not blow in. Just opposite of what needed.

Hopefully all that extra oil in intake were enough to lubricate front rotor.

I'm in more stuff since I'm there anyway... I think I will DIY meter lines, they like $60 new.

Mahjik 01-03-08 08:48 PM


Originally Posted by afterburn27 (Post 7693364)
Do you have any documentation to back that up? I expected at least one link in your post! :lol:

Didn't think I needed it. However, there are lots of posts on these especially in the Single Turbo section.


Originally Posted by afterburn27 (Post 7693364)
The only time there should be a decent vacuum in the intake elbow is under boost when the turbo is really pulling air through the intake, increasing the velocity and fighting the filter. But remember that when the turbos are creating positive pressure in the manifolds and intake chamber, the check valve in the oil injector is going to be closed. No air is going to flow from the injector to the intake.

There is constant vacuum. Doesn't necessarily have to be much, just put your hand over the primary turbo inlet.


Originally Posted by afterburn27 (Post 7693364)
When the engine is pulling vacuum the check valve is open and needs to draw in filtered air, which is why I think Mazda used the primary intake elbow.

Here is something else to think about: what do the 2nd gen NA guys do? I'm pretty sure the oil injectors draw air from BEFORE the throttle body plates. Yep... no vacuum for them.

Basically, there seems to be a consenses of several ideas/functions:

1. To help meter the oil being sucked in. Without vacuum pulling in the opposite direction, the engine under vacuum would consume more oil as it would be "sucking" the oil through the lines. Thus rendering the metering sort of pointless.

2. To help ensure the oil injection lines are not empty when the valve closes (so the OMP doesn't have to fill the lines complete again to supply more oil).

Many shops cap the oil injectors when doing single turbo upgrades. So whatever the "exact" purpose of them doesn't seem to greatly effect people who remove them.

afterburn27 01-03-08 09:42 PM


Originally Posted by Mahjik (Post 7693485)
Didn't think I needed it. However, there are lots of posts on these especially in the Single Turbo section.

Sorry, I am not really trying to argue, but rather open a discussion because I am curious. I am in the process of converting to single turbo and trying to decide what to do myself.

I have read most of the threads on this subject, but it all seems to be speculation. I figured you ("Mr. Links" :)) might have the best chance of finding any kind of 'official' documentation describing the purpose of these vacuum lines.




Originally Posted by Mahjik (Post 7693485)

Basically, there seems to be a consenses of several ideas/functions:

1. To help meter the oil being sucked in. Without vacuum pulling in the opposite direction, the engine under vacuum would consume more oil as it would be "sucking" the oil through the lines. Thus rendering the metering sort of pointless.

2. To help ensure the oil injection lines are not empty when the valve closes (so the OMP doesn't have to fill the lines complete again to supply more oil).

Many shops cap the oil injectors when doing single turbo upgrades. So whatever the "exact" purpose of them doesn't seem to greatly effect people who remove them.


1: The vacuum from the intake chamber will be MUCH greater than whatever vacuum there is in the intake elbow.

2: Maybe... not really sure how it would keep the lines full though. I will have to dissect one of the injectors some day.

To be honest right now I think the best thing to do is just cap off the injectors and let the OMP do its job. It doesn't seem like the vacuum line really affects its function. I have clear OMP lines now, so I can make sure the oil is flowing.

Mahjik 01-03-08 09:52 PM


Originally Posted by afterburn27 (Post 7693710)
1: The vacuum from the intake chamber will be MUCH greater than whatever vacuum there is in the intake elbow.

You can debate it with Ihor:

https://www.rx7club.com/showpost.php...33&postcount=2

I suppose he's more creditable.

afterburn27 01-03-08 09:56 PM


Originally Posted by Mahjik (Post 7693747)
I suppose he's more creditable.

Yes, he is. Thanks for the link. :)

However, there is still the question of why NA 2nd gens do not apply vacuum to the oil injectors. The injector part number is the same for 2nd and 3rd gens, so no difference there. From a quick search it looks like they draw filtered *atmospheric* air from before the throttle plates.




Originally Posted by HAILERS (Post 1014811)
The vacuum is coming from the rotors during their cycle. The vacuum is from the rotor chamber NOT from the throttle body. The *vacuum*hose on top of each oil injector goes to the spider. The spider runs to the large nipple on the back of the throttle body on a turbo and the large nipple on the front of a N/A. The passage in the throttle body leads to a quarter inch hole in front of the throttle plates. Therefore there is no vacuum coming from the throttle body. Its filtered air.

Yes, the flow of air is one way. Towards the rotor housing. Suction from the rotor. No air pump involvement.


afterburn27 01-04-08 08:19 AM

OK, I have been researching this a bit more because I need to decide how to set these up on my own car. I am 99% sure that Ihor is wrong (sorry Ihor lol) and that the oil injectors do NOT need to see a constant vacuum, they need to source filtered air.

1. If Mazda wanted the injectors to see a constant vacuum they probably would have used a vacuum chamber. The primary inlet elbow is NOT a reliable source of vacuum.

2. I did some rough calculations and you would see about 1.8inHg of vacuum at full boost in the primary elbow. You would probably see a good deal more if you are running a crappy air filter. (I assumed that the primary turbo is pulling 25lb/min which is probably a bit high). The vacuum in the elbow under light load and idle will be negligible, especially compared to the vacuum in the intake chamber.

3. Look at these pics of an oil injector cut open. https://www.rx7club.com/forum/showpo...1&postcount=16 Notice that when the primary elbow is pulling 'vacuum' it will NOT be 'opening a pintle' as Ihor states. The check valve is simply there to prevent boost from leaking out of the intake chamber.

4. DamonB agrees with my theory as well: https://www.rx7club.com/showpost.php...2&postcount=95
The oil injectors need to see filtered air so that the vacuum from the intake chamber does not suck in large amounts of oil. DamonB explains it well with his straw analogy.

5. NA FC's have the OMP 'vacuum' lines plumbed in before the throttle body... no vacuum there. And they use the same exact oil injectors as FD's. Oops, I guess Mazda messed up! This should be proof enough.

Moejoe 01-04-08 04:10 PM

If you have them off, why put stock bacl on SS is not that expensive and you know you will not have any issue with them . 14 years of heat and aging can make them brittle.

Mahjik 01-04-08 04:19 PM


Originally Posted by afterburn27 (Post 7694792)
5. NA FC's have the OMP 'vacuum' lines plumbed in before the throttle body... no vacuum there. And they use the same exact oil injectors as FD's. Oops, I guess Mazda messed up! This should be proof enough.

Actually, this is what I would question. If Mazda changed them from the location of the FC's, there must be a reason. There is no denying that the FD location is a source of constant vacuum. While it might not but much all the time, it still is vacuum period. Maybe there is some use for the vacuum from that location as Mazda could have found a most easier way to get filtered air.

It doesn't really matter as none of us are privileged to the actual Mazda technical documents about the car. So we are all just arm-chair mechanics guessing at its intended purpose.

mono4lamar 01-04-08 04:46 PM

Someone call Mazda headquarters... We spend way too much time arguing something we cannot prove!

afterburn27 01-04-08 07:24 PM


Originally Posted by Moejoe (Post 7696360)
If you have them off, why put stock bacl on SS is not that expensive and you know you will not have any issue with them . 14 years of heat and aging can make them brittle.

Is this directed at me? If so, I am not putting the stock lines back on. I made my own with some heavy duty teflon tubing. MUCH better than the brittle stock lines.


Originally Posted by Mahjik (Post 7696401)
Actually, this is what I would question. If Mazda changed them from the location of the FC's, there must be a reason. There is no denying that the FD location is a source of constant vacuum. While it might not but much all the time, it still is vacuum period. Maybe there is some use for the vacuum from that location as Mazda could have found a most easier way to get filtered air.

They probably changed the location because the FD is turbocharged, and if they plumbed the lines in before the throttle plates the oil injectors would be seeing boost. What easier method is there of supplying the injectors with filtered air that sees neither boost or TRUE vacuum? The primary intake elbow is about as close and easy as it gets. I suppose they could have installed small independent filters on the injectors...

I'd be interested to see where the TII oil injectors draw air from. I would assume that Mazda moved it to a location that does not see boost. I'm tired of reading about oil injectors :), maybe I'll look into it this weekend.

At any rate, I have convinced myself and hopefully laid out enough evidence to convince some other people. It certainly won't hurt the car if you make the effort to plumb the lines back into the compressor inlet on a single turbo setup, it is just unnecessary.

I appreciate the input Mahjik, hopefully I don't come across as too much of a jackass. lol



Originally Posted by Mahjik (Post 7696401)
It doesn't really matter as none of us are privileged to the actual Mazda technical documents about the car. So we are all just arm-chair mechanics guessing at its intended purpose.

Yup, that is what makes this fun! Although after seeing the injectors dissected, I think it is pretty clear that they do not require vacuum to function properly. It turns out that one of mine failed the check valve test, so I cut it open tonight to get a closer look. Trust me, the injectors do NOT require vacuum to operate correctly. The small amount of vacuum that occurs in the intake elbow has NO effect on the oil injectors.

I can post more pics if needed.

afterburn27 01-04-08 07:33 PM

In case people missed my link to DamonB's excellent description of how the oil injectors work:


Originally Posted by DamonB (Post 6388792)
The vacuum lines to the OMP injectors are plumbed to a filtered air source that does not see boost pressure. This means they plumb between the air filter and the compressor inlet as this is the only area that is filtered and sees vacuum 100% of the time.

Why do these vacuum lines exist? The OMP pumps oil into the motor via the injectors which really are just simple nozzles. When the manifold pressure is negative (vacuum) the engine is literally sucking on everything connected to the intake tract, this includes the oil injectors. The vacuum line provides a leak path to the oil injector so that when the engine is under vacuum and "sucks" on the injector it doesn't suck all the oil from the metering tubes. Instead the engine "sucks" filtered air through the leak path created by the vac lines and the OMP oil lines are not placed under excessive vacuum which would quickly empty them. If this happened the OMP would not be in complete control of the amount of oil ingested as whatever oil the OMP admitted into the tubes would be immediately sucked out rather than metered in small "doses". Without the leak path at the injectors the engine would merely suck as much oil through the tubes as it could get anytime the engine was under vacuum.

When positive manifold pressure is present the one way valves in front of the vacuum lines inside the oil injectors close. If there were no one way valves present inside the injectors manifold pressure would leak into the OMP system and pressurize the sump. Not only would you have a boost leak, you'd be pressurizing the sump. Both bad. When positive manifold pressure is present the OMP has to overcome the boost pressure inside the engine in order to deliver oil inside the motor but that's not very difficult since the diameter of the injector nozzles is so small.

An analogy of this would be you sucking soda through a straw. Imagine built into your straw was a pump that was supposed to control the amount of soda passing to your mouth as well as deciding how often to deliver a sip of soda to your mouth (this is what the OMP does. It decides when you get a sip and how big that sip is). If the pump were merely built inside the straw there are only two openings present; one in your mouth and the other in the drink. If you were to suck hard enough you could suck as much soda through the straw as you wished because you could suck it right through the pump, even if the pump were attempting to deliver a smaller amount of soda. If we inserted a tee into the straw between your mouth and the pump whenever you suck on the straw you'd merely suck air through the tee, allowing the pump to be in complete control of how much soda is delivered to your mouth no matter what you do at your end of the straw. We'd also install a one way valve in that tee so that when the pump is delivering soda to your mouth none of the soda goes out the tee, it all goes into your mouth.

As many have done you could eliminate the vacuum lines all together and leave the vac nipples on the oil injectors bare but that's not a good idea. This allows the engine to ingest unfiltered air anytime the engine is under vacuum. Everyone claims the OMP system works fine without the vac lines attached and they're right. The OMP system will work fine but your engine is ingesting dirty air everytime it's under vacuum. Poor choice.

My posts in this thread have further description on how the OMP works:

https://www.rx7club.com/showthread.php?t=60867


Mahjik 01-04-08 07:58 PM


Originally Posted by afterburn27 (Post 7697167)
I'd be interested to see where the TII oil injectors draw air from. I would assume that Mazda moved it to a location that does not see boost. I'm tired of reading about oil injectors :), maybe I'll look into it this weekend.

Uh, there are boosted TII's from the factory. :)

TII's are plummed into the manifold. However, IIRC, not all of the nipples on a TII manifold see both boost and vacuum (like the FD manifold) so someone would have to comment on what those lines see.

However for ever post that you come up with that says it needs filtered air, there's a post just like it that says it needs a vacuum source. Other thread on the debate:

https://www.rx7club.com/showthread.p...ght=vacuum+oil

There are knowledgeable people on both side. However, none of them worked for Mazda and were also part of the team which designed the car, so you can pick and choose who you believe and who you don't.

afterburn27 01-04-08 08:07 PM


Originally Posted by Mahjik (Post 7697282)
Uh, there are boosted TII's from the factory. :)

duh? lol I was questioning whether Mazda changed the oil injector air source for the TII models because the location used on NA models will likely see boost with a turbo installed.

I'm not an FC guy and you might be right about the manifold.



Originally Posted by Mahjik (Post 7697282)
However for ever post that you come up with that says it needs filtered air, there's a post just like it that says it needs a vacuum source. Other thread on the debate:

https://www.rx7club.com/showthread.p...ght=vacuum+oil

There are knowledgeable people on both side. However, none of them worked for Mazda and were also part of the team which designed the car, so you can pick and choose who you believe and who you don't.


Yes, I realize this. But I don't think many people have seen the inside of one of these injectors. Once you take one apart it is obvious that they just need filtered air, vacuum does not affect their operation. Not to mention the vacuum in the intake elbow is very small.

Either running the vacuum lines to a small independent filter or back to the compressor inlet will work just fine. Both supply the injectors with filtered air. Whatever makes you feel good...


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