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-   -   EXCESSIVE Vibration after engine swap (https://www.rx7club.com/3rd-generation-specific-1993-2002-16/excessive-vibration-after-engine-swap-1020419/)

revsteve 12-13-12 08:14 AM

EXCESSIVE Vibration after engine swap
 
So before I swapped out my engine, I got almost NO vibration through the car.

Now that my swap is done, i have a TON of vibration especially above 4500 RPM.

I added the following during the build that is different than before:
- IRP Engine Mounts (street version)
- Engine Torque Brace
- Hi-Flo Cat
- Diff Brace

I assume the vibration is coming from the mounts, but i keep reading how they are only "slightly" stiffer than stock. Maybe its everything combined (the cat resonates fairly loudly especially at high RPM).

Anyway - I wanted to gather some input on why the vibration is now SIGNIFICANTLY worse given what I've added. It really takes away from the driveability of the car.

Steve

allrotor93 12-13-12 08:16 AM

The engine mounts will cause some

Copeland 12-13-12 08:20 AM

Sounds like the combination of new mounts causing additional vibration. It could also be the swapped engine was shady but let's hope it's the mounts :)

fendamonky 12-13-12 08:23 AM


Originally Posted by revsteve (Post 11315660)
So before I swapped out my engine, I got almost NO vibration through the car.

Now that my swap is done, i have a TON of vibration especially above 4500 RPM.

I added the following during the build that is different than before:
- IRP Engine Mounts (street version)
- Engine Torque Brace
- Hi-Flo Cat
- Diff Brace

I assume the vibration is coming from the mounts, but i keep reading how they are only "slightly" stiffer than stock. Maybe its everything combined (the cat resonates fairly loudly especially at high RPM).

Anyway - I wanted to gather some input on why the vibration is now SIGNIFICANTLY worse given what I've added. It really takes away from the driveability of the car.

Steve

Out of curiosity, who did your rebuild?

Copeland 12-13-12 08:27 AM

Does the vibrating taper off in the higher RPM's? Such as, between 4500 and 6500 it's severe but then it's moderate above 6500?

revsteve 12-13-12 08:43 AM

Mazda did my rebuild :) Its a reman from Ray.

@Ledge - it does not taper off between 4500 & 6500 - it gets worse.

@AllRotor - if its the mounts, you wanna trade a set of stockers for my 60 mile old IRP mounts? :)

txfdr2 12-13-12 08:53 AM

start by taking off your torque brace. its easy to remove and (my opinion) they are not really needed if you have a good set of motor mounts... if its the culprit, you won't miss it.

Also. If your mounts are poly, try loosening the bolts on them. They more you tighten them, the stiffer they get.

Good luck.

revsteve 12-13-12 09:10 AM

I will try removing the TB. The bolts are tightened to IRP's direction (barely flattening the red bushings). The only way to tighten them less would be to take them off!

I guess im gonna have to drop & swap various parts until it sorts out. :(

adam c 12-13-12 09:11 AM

Some people say their poly mounts are not so bad. Those people are mostly 18 years old and dont care about comfort. Poly mounts will never ride like the stock mounts.

fendamonky 12-13-12 09:19 AM


Originally Posted by revsteve (Post 11315687)
@AllRotor - if its the mounts, you wanna trade a set of stockers for my 60 mile old IRP mounts? :)

If you want to you're welcome to pop down to Alexandria this weekend. I have a pristine set of stockers that i was going to use on my new motor (putting it in this weekend). You're welcome to try them to isolate the issue.

At the very least that will be faster/cheaper than shipping stuff.

Fritz Flynn 12-13-12 09:27 AM

I have some good stock mounts that are like new you can have for 325 shipped.

If you aren't drag racing or road racing you don't need any of that junk.

jetlude 12-13-12 09:33 AM

Does it also vibrate during free revving?

revsteve 12-13-12 09:34 AM


Originally Posted by fendamonky (Post 11315716)
If you want to you're welcome to pop down to Alexandria this weekend. I have a pristine set of stockers that i was going to use on my new motor (putting it in this weekend). You're welcome to try them to isolate the issue.

At the very least that will be faster/cheaper than shipping stuff.

That sounds like a good plan. Do you have the tools to help me swap them out? I have them in my garage but I can't bring all that with me.

Also - would you be interested in a trade for some new poly mounts?

revsteve 12-13-12 09:40 AM


Originally Posted by Fritz Flynn (Post 11315719)
I have some good stock mounts that are like new you can have for 325 shipped.

If you aren't drag racing or road racing you don't need any of that junk.

Thanks Fritz but no thanks! Too much money given what i've spent on the rest of the build.

revsteve 12-13-12 09:41 AM


Originally Posted by adam c (Post 11315710)
Some people say their poly mounts are not so bad. Those people are mostly 18 years old and dont care about comfort. Poly mounts will never ride like the stock mounts.

Adam - I don't expect them to but i didn't expect this much vibration. So many others have been pleased with the IRP mounts so I want to eliminate all the other things before swapping them out.

fendamonky 12-13-12 09:42 AM


Originally Posted by revsteve (Post 11315733)
That sounds like a good plan. Do you have the tools to help me swap them out? I have them in my garage but I can't bring all that with me.

Also - would you be interested in a trade for some new poly mounts?

All we should really need is a jack and stands. Otherwise it can be done with a basic socket set and wrenches I believe.

I've got a jack and one set of stands, also have tools needed for a full rebuild here, so should jabbed it covered.

Honestly I'd prefer to use my stock mounts with this build (I went from bad stock mounts to polity mounts, to solid mounts. Now that i have good stock mounts I'd rather give them another go). It should still help you diagnose the source though :)

I just hope that your oil pan doesn't start leaking from it..

revsteve 12-13-12 09:45 AM

Well good thing I have that banzai brace.

PMming you now :)

Fritz Flynn 12-13-12 10:24 AM


Originally Posted by revsteve (Post 11315739)
Thanks Fritz but no thanks! Too much money given what i've spent on the rest of the build.

Given what you've spent on the build motor mounts are not the place to cut corners ;)

Just giving you hard time and hopefully you and Levi can get it sorted out :icon_tup:


Originally Posted by fendamonky (Post 11315742)
All we should really need is a jack and stands. Otherwise it can be done with a basic socket set and wrenches I believe.

I've got a jack and one set of stands, also have tools needed for a full rebuild here, so should jabbed it covered.

Honestly I'd prefer to use my stock mounts with this build (I went from bad stock mounts to polity mounts, to solid mounts. Now that i have good stock mounts I'd rather give them another go). It should still help you diagnose the source though :)

I just hope that your oil pan doesn't start leaking from it..

Stock or mazdacomp mounts are the only way to fly :nod:

XLR8 12-13-12 10:31 AM


Originally Posted by jetlude (Post 11315731)
Does it also vibrate during free revving?

I second this question...

I have the IRP "race" mounts or harder durameter of the two options. I feel barely any vibration, in fact, my car drives and rides quite smooth.

The culprit could be a few things.

1. When you re-attached the PPF, did you make note of the placement of the nuts? I have heard of excessive vibration being caused from binding the PPF causing the tranny to arc more which in turn causes excessive vibration from the driveshaft

2. Did you change the clutch, flywheel, or tranny during the swap? If something isn't mated correctly or tight, it could cause this.

3. I would remove the torque brace and the diff mount first. You said EXCESSIVE vibration which seems unnatural caused by a common mod like poly engine mounts. However, all 3 combined just might cause this. If I had to keep one, it would be the engine mounts. The others help, but poly engine mounts are a very common mod and likely the most beneficial for stability.

revsteve 12-13-12 10:38 AM

[QUOTE=XLR8;11315781
1. When you re-attached the PPF, did you make note of the placement of the nuts? I have heard of excessive vibration being caused from binding the PPF causing the tranny to arc more which in turn causes excessive vibration from the driveshaft[/QUOTE]

Do you mean the Driveshaft into the diff? If so, yes I noted the position of the nuts and believe I put them back on properly. I suppose I could try rotating the drive shaft around to find a smoother fit if thats the case.


Originally Posted by XLR8 (Post 11315781)
2. Did you change the clutch, flywheel, or tranny during the swap? If something isn't mated correctly or tight, it could cause this.

Yep - new clutch (ACT Street/Strip) but OEM flywheel and same tranny. Clutch feels fine and works great so I doubt its a mating thing.


Originally Posted by XLR8 (Post 11315781)
3. I would remove the torque brace and the diff mount first. You said EXCESSIVE vibration which seems unnatural caused by a common mod like poly engine mounts. If I had to keep one, it would be the engine mounts. The others help, but poly engine mounts are a very common mod and likely the most beneficial for stability.

I'll try both of these as they are easy to remove before going any further as they are the easiest to do!

R-R-Rx7 12-13-12 10:45 AM

IRP mounts wont cause all that vibration ur refering to. i have their hard version and they work just fine..

Something is left loose i bet you... OR that engine brace you installed it causing it

Diff mounts ALSO will not cause any vibrations.. I used OEM, Aluminum and nylon and i dont see any difference

Check if the clutch is aligned properly.. gonna have to to remove the tranny first of course

Actually for the engine mounts i had a much harder mount (KSP ATTAIN SEMI RIGID MOUNTS) and there was zero vibrations

GoodfellaFD3S 12-13-12 11:16 AM

Feel free to PM or text me anytime you need help, big Steve..... or just call so I can hear your silky smooth voice :D

I doubt it's the mounts, as those speaking from personal experience have already mentioned. Personally I'd lose the Engine Torque Brace first, I had one way back in the day and promptly decided they are 100% unnecessary. My money is on that being the cause.

I'd also look at drivetrain components, to include examining the clutch through the inspection plate while someone free-revs the engine. Also, if you have a PFC, do the knock readings go haywire when this happens?

revsteve 12-13-12 02:30 PM


Originally Posted by GoodfellaFD3S (Post 11315814)
Feel free to PM or text me anytime you need help, big Steve..... or just call so I can hear your silky smooth voice :D

I doubt it's the mounts, as those speaking from personal experience have already mentioned. Personally I'd lose the Engine Torque Brace first, I had one way back in the day and promptly decided they are 100% unnecessary. My money is on that being the cause.

I'd also look at drivetrain components, to include examining the clutch through the inspection plate while someone free-revs the engine. Also, if you have a PFC, do the knock readings go haywire when this happens?

Rich - I was trying to hide this from you :) Im tired of bothering you for my stupid questions. It makes me feel like I should have brought the car to you to begin with! :icon_tup:

I'll remove the ETB then check out the clutch during rev, but what should I be looking for? And yes, I have a PFC. I'll check the knock readings and get back to you. What is the range that is good/bad or is it just variance from the baseline?

RotaryOtakU 12-14-12 03:40 AM

I had a similar problem after I've had my diff changed a while ago.

We looked at everything but couldn't find the culprit until the mechanic looked at the driveshaft where a little metal sheet (the balance weight) used to stick on the surface. It's really easy to ovelook as it's really small.

When he took off the driveshaft off he must have hitten something against it and it fell off. So we looked for a little piece of metal cut it into shape (you could see the shape of the original weight because it left outlines on the surface) and welded it on the driveshaft.

e voila there we had professionally balanced drifeshaft without any vibrations :)

DaleClark 12-14-12 08:02 AM

^That's possible, but a driveshaft vibration will only show up when driving down the road and the driveshaft is spinning. If it vibrates like hell free-revving it, it's not the driveshaft.

Is it possible the engine is out of balance? The rotors, front counterweight, and rear counterweight or stock flywheel make the balance assembly. If you had a wrong counterweight or the rotor's weight codes were too far apart you could have bad vibration.

Dale


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