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-   -   New Intake Design (https://www.rx7club.com/2nd-generation-specific-1986-1992-17/new-intake-design-597146/)

iceblue 11-18-06 03:51 PM


Originally Posted by rogrx7
This is basically what he told me. The guy also has a pretty nicc FC as works at a shop.





http://img488.imageshack.us/img488/977/boomeu0.jpg

Yes that design is very pore. However I doubt it will blow the motor.

pengarufoo 11-18-06 04:07 PM

asymmetry isnt such a big deal, if there is an effect on the efficiency of a specific portion any reasonable standalone permits tuning per-injector.

even my r1's factory computer has individual injector trim adjustment available through the gauge cluster.

Just because an intake appears symmetrical or ideal in your mind, injectors are not all equal, manifolds and runners have internal variations, the ports @ the motor vary, everything has variance, ultimately the tune has to compensate for variations everywhere.

iceblue 11-18-06 04:34 PM

Yes the tune can compinsate but that would require an EGT on each output and not tuning just per single colector wide band. Not meany people spend that much money and show me one tuner who would like to tune per single EGT and not be able to trust the wide band very much. I think they would all like to have a balanced system to tune from with individual EGT.

Black91n/a 11-18-06 06:13 PM

By your logic then a 4 cylinder engine with a manifold with the TB on one end of the plenum (just like 99% of all I4's out there) will kill a motor. That's just not right. Asymmetry in the plenum won't will a motor, having different runner lenghts is bad though, you're confusing the two.

iceblue 11-18-06 06:18 PM

No its not going to kill it but its not a good design.

wankelme! 11-18-06 06:43 PM

thats very similar to this crazy FWD car i saw last weekend::
http://memimage.cardomain.net/member...95_23_full.jpg

Sideways7 11-18-06 06:45 PM

Holy shit, a FWD rotarty !! Craziness
Do you haappen to know what kind of car thats in? Or at least what its rupposed to look like since its a tube frame drag car?

rotarygod 11-18-06 06:49 PM


Originally Posted by iceblue
Yes that design is very pore. However I doubt it will blow the motor.

Actually that design isn't bad at all. It should flow quite evenly between the runners. It isn't very pretty but that doesn't matter.

Sideways7 11-18-06 07:01 PM

One of the best designs I saw was where it had ITB's with a rectangular box around them and the intake hole in the middle of it. That or he had the box open to the top to use the turbo scoop as a CAI, I can't remember.

Valkyrie 11-18-06 07:47 PM

Why in gods name would someone go to that much trouble to put the power to the wrong wheels?

They should have just made it a midship...

wankelme! 11-18-06 08:01 PM


Originally Posted by Valkyrie
Why in gods name would someone go to that much trouble to put the power to the wrong wheels?

They should have just made it a midship...

well if you wanna race in a FWD class...what better way to go fast!!

Valkyrie 11-18-06 08:09 PM

Yeah, IMO FWD drag is for people who would rather prove a point than go fast :p

That setup would probably be badass in a road racing car... but with no turbo I can't imagine it would be all impressive as a drag car... at least, probably no more than 350 HP (even if it's a PP...).

iceblue 11-18-06 08:49 PM


Originally Posted by rotarygod
Actually that design isn't bad at all. It should flow quite evenly between the runners. It isn't very pretty but that doesn't matter.

Optimal would be centered. Exactly why the OEM setup is placed in the middle of the dynamic chamber. The radius would flow well but a bad DC. Thu the setup it is on is not running a DC TB it is simply an air channel it matters nothing, I actually thought it was a DC since I had it already in my head as we are on a custom intake thread and not air ducting to the TB. Irrelevant post threw me off. Anyways refer to my first sentence in this post in conjunction to DC. Apology for the confusion.

Black91n/a 11-18-06 09:13 PM

I know from reading about a local guy doing development on an IRTB Miata that having as large of an air box as is physically possible is best, and putting a filter straight on top of the TB's is bad because you get very turbulent air coming out of the filter, whereas in an airbox it should have time to settle down and become laminar.

NOPR 11-18-06 10:10 PM


Originally Posted by Sideways7
One of the best designs I saw was where it had ITB's with a rectangular box around them and the intake hole in the middle of it. That or he had the box open to the top to use the turbo scoop as a CAI, I can't remember.

like this?

https://www.rx7club.com/attachment.p...hmentid=127084
https://www.rx7club.com/attachment.p...hmentid=127087

i love this car!

Valkyrie 11-18-06 10:17 PM

Um, I don't get why someone would bother fabbing up a plenum for ITBs when they could just put small filters on each of the throttles... it makes sense if it's for a hood scope or a cold-air intake, but otherwise I think filters on the throttles makes more sense (and it's not like you loose the cool induction sound...).

...or if it's for a turbo...which that isn't.

Black91n/a 11-18-06 11:15 PM

I JUST explained that. When just sticking a little filter on top of the TB's you're getting lots of turbulent air into the TB's whereas with a airbox you'll have a much greater chance of having laminar flow and getting more air, and more power. You can also get a COLD air source and aren't stuck with HOT engine compartment air that's been heated by the rad, the oil cooler, the exhaust system and all the other hot things in there. You'll get a few % more power right there from air that's dosens of degrees cooler.

Valkyrie 11-18-06 11:41 PM

...woops :p

I don't read *every* post you know. But wouldn't that box get just as heatsoaked as the rest of the engine bay? It doesn't really seem oriented in a way that would be useful for sucking air in (unless there's a big hole in the hood).

anewconvert 11-19-06 12:59 AM

What hasnt been mentioned, and what I forgot to mention, about the setup on the first page is the distance from the TBs to the ports.

The benefit of ITBs comes from increased flow ability, and low throttled volume. The closer you can get the TBs to ports, the less volume of air there is behind the TBs, the less time it takes for throttle inputs to result in action. So short of the increase in flow ability, your setup doesnt help throttle responce very much. I would suggest finding a way to move the throttles closer to the intake ports, and then you also will gain the ability to vary the intake runner length of the Secondary ports in relation to the primary ports without having to figure out a crazy throttle linkage.


BC

pengarufoo 11-19-06 05:49 AM


Originally Posted by iceblue
Yes the tune can compinsate but that would require an EGT on each output and not tuning just per single colector wide band. Not meany people spend that much money and show me one tuner who would like to tune per single EGT and not be able to trust the wide band very much. I think they would all like to have a balanced system to tune from with individual EGT.


once you normalize by tuning the individual trims the collected exhaust AFR is meaningful.

I have type-k thermocouples in my exhaust runners, it wasnt expensive... especially after you've already spent far more dollars building up a race car, some sensors and data acquisition are just a drop in the bucket.

Just because everything looks identical you cant run on assuming your collected exhaust AFR is a represntation of uniforum conditions, either way you have to put egts in each exhaust runner if you want to tune it right, I mentioned it already, there are manufacturing variances everywhere.

Asymmetry is not a bad design, it's just a different design. Builders will use asymmetry to their advantage to flatten out torque curves rather than having all engines (each rotor/piston is basically a small engine) come 'on cam' at the exact same moment, which often makes the torque curve peaky... For example, some people will vary the uncollected lengths on the exhuast or intake sides to change the shape of the curve, this can have a dramatic effect on drivability in different conditions (dirt vs snow vs gravel vs rain vs dry sticky asphalt vs flat vs hilly etc). Although when you only have two rotors to work with you're fairly limited, but on something like a 4/6/8 cylinder or a 4 rotor you have a good number of knobs to tweak.

In turbo applications people generally just change the turbo to change the shape of the curve, but with NA you have to do more invasive things. Generally with NA uniformly changing the length of runners will shift the curve up or down the rev range, but to change the shape you change valve timing (port on rotary) or tune the lengths differently per rotor/cylinder.

In the photographed intake above I doubt it has much impact on anything, unless the motor flows enough air for that air box to become anemic, if it's volume is too low then I believe you'll start seeing bias towards one rotor near higher rpms... but that doesnt necessarily mean the overall design is poor, it could just need more cubes.

Aaron Cake 11-19-06 10:48 AM


Originally Posted by Low Impedance
i agree with the statement made before. the primary and secondary ports really shouldnt be on the same TB. Look at any factory EFI manifold for the rotary. the secondary and primary ports are seperated hense the three plate TB design. Helps driveability a ton too.

With a standalone, it's really not an issue. Aside from the bridgeport, my big throttle body drives pretty much like a stock setup. The only difference is that the low throttle ratio to pedal movement vs. throttle opening is quicker. It requires a lighter touch because if you hog on the pedal like you would with a stock TB you will find that you get a lot more throttle then expected. :)


Originally Posted by Black91n/a
If going custom with the TB's and manifolds you want to place the injectors as FAR away from the ports as possible, because it leaves more time for better fuel atomisation.

Secondaries, yes. Primaries should be close to the intake ports where velocity is high at low engine speeds. Keeps the atomization of the fuel high at low air speeds and make a HUGE difference to drivability. Primaries that are farther away mean a lot of fuel sticks to the runner.


Originally Posted by Low Impedance
that and wont moving the injectors back cause a delay between the time when its injected and the time when its actaully in the combustion chamber?

Yes, which is another reason the primaries are right at the intake ports. The secondaries can be very far as by the time they open there is already high velocity in the runners and lots of air movement.

I'm helping on an engine right now where the secondaries are at least 20" from the intake ports. In my intake, the secondaries are about equal to the stock distance in the NA (the TII injectors mount much higher).


Originally Posted by Sideways7
One of the best designs I saw was where it had ITB's with a rectangular box around them and the intake hole in the middle of it. That or he had the box open to the top to use the turbo scoop as a CAI, I can't remember.

I believe that's Max's car. It's also a NA PP 13B. Oh how I wish I had a TIG welder at home (soon....).


Originally Posted by iceblue
Optimal would be centered. Exactly why the OEM setup is placed in the middle of the dynamic chamber. The radius would flow well but a bad DC. Thu the setup it is on is not running a DC TB it is simply an air channel it matters nothing, I actually thought it was a DC since I had it already in my head as we are on a custom intake thread and not air ducting to the TB. Irrelevant post threw me off. Anyways refer to my first sentence in this post in conjunction to DC. Apology for the confusion.

The RX-7s throttle body is centered to match up with the intake runners and keep them equal in length. Assuming the flow characteristics between rotors are identical, then runner length must be the same between them. However it's not hugely important where the air enters are plenum because the real "spring" of air forms at the mouth of each runner. The plenum always remains at a higher pressure then the runners and thus plenum velocity is not really important (it's a very turbulent area regardless of where the throttle body enters).

If you look at a lot of OEM cars, you will find that most of the throttle bodies are at one end of the plenum. Most aftermarket intakes are the same as well. Unless you are working to try and take advantage of the air spring created by the intake pulses plenum it's really not a concern. Doing such a design for the average home mechanic involves basically making a bunch of intakes and dynoing them, which gets old really quickly. :)

Sideways7 11-19-06 11:07 AM

Actually that pic posted is the one I was thinking of at the time. I had forgotten it was the NA 20b. doesn't it have a semi-peripheral port or something? Anyway, I swear I saw pics of one that used a box that utilized the TII scoop for a cai, though, so maybe thats the one you're talking about Aaron.

iceblue 11-19-06 11:11 AM


Originally Posted by pengarufoo
once you normalize by tuning the individual trims the collected exhaust AFR is meaningful.

I have type-k thermocouples in my exhaust runners, it wasnt expensive... especially after you've already spent far more dollars building up a race car, some sensors and data acquisition are just a drop in the bucket.

Just because everything looks identical you cant run on assuming your collected exhaust AFR is a represntation of uniforum conditions, either way you have to put egts in each exhaust runner if you want to tune it right, I mentioned it already, there are manufacturing variances everywhere.

Wow I thought that is what I just said, hmmmm. :sadwavey:


Originally Posted by pengarufoo
Asymmetry is not a bad design, it's just a different design. Builders will use asymmetry to their advantage to flatten out torque curves rather than having all engines (each rotor/piston is basically a small engine) come 'on cam' at the exact same moment, which often makes the torque curve peaky... For example, some people will vary the uncollected lengths on the exhuast or intake sides to change the shape of the curve, this can have a dramatic effect on drivability in different conditions (dirt vs snow vs gravel vs rain vs dry sticky asphalt vs flat vs hilly etc). Although when you only have two rotors to work with you're fairly limited, but on something like a 4/6/8 cylinder or a 4 rotor you have a good number of knobs to tweak.

This is also half of what I said before the other half you are confusing scavenging with asym design and for some unknown reason throwing the word cam in there,


Originally Posted by pengarufoo
In turbo applications people generally just change the turbo to change the shape of the curve, but with NA you have to do more invasive things. Generally with NA uniformly changing the length of runners will shift the curve up or down the rev range, but to change the shape you change valve timing (port on rotary) or tune the lengths differently per rotor/cylinder.

Again you are changing the scavenging effect seen in the motor nothing more. Running a longer setup is changing your curve your running a tight setup to induce scavenging at a lower RPM however hurting top end. Simply that scavenging.


Originally Posted by pengarufoo
In the photographed intake above I doubt it has much impact on anything, unless the motor flows enough air for that air box to become anemic, if it's volume is too low then I believe you'll start seeing bias towards one rotor near higher rpms... but that doesnt necessarily mean the overall design is poor, it could just need more cubes.

Refer to my last post.

iceblue 11-19-06 11:23 AM


Originally Posted by Aaron Cake
The RX-7s throttle body is centered to match up with the intake runners and keep them equal in length.

Exactly and optimal flow into them would not be on the side like an SRT-4.


Originally Posted by Aaron Cake
Assuming the flow characteristics between rotors are identical, then runner length must be the same between them. However it's not hugely important where the air enters are plenum because the real "spring" of air forms at the mouth of each runner. The plenum always remains at a higher pressure then the runners and thus plenum velocity is not really important (it's a very turbulent area regardless of where the throttle body enters).

Well designed runner to plenum stack will show great improvements in flow return velocity. So the positing can play a roll. I prefer keeping a dedicated plenum to stage centered input. "Or you could put one of the air spin tornados in your intake ;-)"


Originally Posted by Aaron Cake
If you look at a lot of OEM cars, you will find that most of the throttle bodies are at one end of the plenum. Most aftermarket intakes are the same as well. Unless you are working to try and take advantage of the air spring created by the intake pulses plenum it's really not a concern. Doing such a design for the average home mechanic involves basically making a bunch of intakes and dynoing them, which gets old really quickly. :)

Most OEM cars are that way because of cost benefit. Well the intake pulse tuning will be in the runner design shape wall thickness material used and so on but that’s another discussion, however the plenum just needs to be large enough to hold the amount of volume needed for the return pulse. 4 paragraphs lol and I doubt either of us got anything useful from these two posts :ugh2:

snowball 11-19-06 11:27 AM

http://www.dilbert.com/comics/dilber...6114659027.gif


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