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-   -   My 86 GXL Neverending fun! (https://www.rx7club.com/build-threads-294/my-86-gxl-neverending-fun-1112111/)

Str3atWarrior 03-19-17 07:44 AM

My 86 GXL Neverending fun!
 
Figured out it was about time i make a build thread for this one! Got the car a year and a half ago. Long story short, transmission crapped on me the first week, lost 1-2 (made a post about it if some of you remembers).

Replaced the transmission, everything seemed to go well, but always had some overheating trouble. Found out that i had a bad cracked iron. Found a used engine for next to nothing, from a local guy saying it was working well. Super happy, i removed the engine and installed this one. Well, guess what... Bad iron too... Since i just put the engine in i figured i'd tuff it out for the time being. Was able to run it like this for maybe 2 months before it really gave on me, next to my place, with a really big cloud of smoke from burning coolant. Found another guy with a used engine, told me it was running when he removed it. Installed this one and, because i'm that kind of lucky guy, engine was bad from the start.

At this point, i decided it was time to just dismount my 3 engines and just rebuild one. I traded the internals of one engine to a fellow RX Quebec member and friend for a rebuild kit, and i traded some FB stuff to another member and friend for some 2 pieces Apex seals.

Here are some pictures of my rebuild, both in progress and once finished :

https://cimg8.ibsrv.net/gimg/www.rx7...3413a7ce71.jpg

Engine removed

https://cimg9.ibsrv.net/gimg/www.rx7...4b04f88bb8.jpg

Dismounted

https://cimg6.ibsrv.net/gimg/www.rx7...290425da2f.jpg

Dismounted

https://cimg7.ibsrv.net/gimg/www.rx7...07037eeec1.jpg

Just my luck, bad iron

https://cimg0.ibsrv.net/gimg/www.rx7...ba9d36a3ff.jpg

Cleaning the housings

https://cimg2.ibsrv.net/gimg/www.rx7...15fcf46497.jpg

Painting the housings

https://cimg4.ibsrv.net/gimg/www.rx7...aa17f402de.jpg

Painting the housings

https://cimg5.ibsrv.net/gimg/www.rx7...7ae60c0fcd.jpg

Painting the irons

https://cimg1.ibsrv.net/gimg/www.rx7...f6065885d5.jpg

Curing the paint, Quebec style :p

https://cimg3.ibsrv.net/gimg/www.rx7...70563d7041.jpg

Curing the paint, Quebec style :p

https://cimg7.ibsrv.net/gimg/www.rx7...ba9aa4fec2.jpg

Middle plate i got from Derwin Tuning

https://cimg9.ibsrv.net/gimg/www.rx7...13a4587c04.jpg

Rear plate tap

Str3atWarrior 03-19-17 07:45 AM

https://cimg2.ibsrv.net/gimg/www.rx7...b03dcc588f.jpg

Rear plate tap

https://cimg4.ibsrv.net/gimg/www.rx7...a2bc92cfb8.jpg

Rear plate ready

https://cimg8.ibsrv.net/gimg/www.rx7...d4dd54248e.jpg

Cleaning the rotors

https://cimg3.ibsrv.net/gimg/www.rx7...150e61067c.jpg

Cleaning the rotors

https://cimg5.ibsrv.net/gimg/www.rx7...5d2dec2f7d.jpg

Rotors ready

https://cimg0.ibsrv.net/gimg/www.rx7...0def33ef60.jpg

Water pump housing prep and paint

https://cimg6.ibsrv.net/gimg/www.rx7...11afb070ff.jpg

Water pump paint

https://cimg0.ibsrv.net/gimg/www.rx7...83d5a7ea9f.jpg

Oil pan prep and painting

https://cimg0.ibsrv.net/gimg/www.rx7...48c938be53.jpg

Front cover prep and painting

https://cimg1.ibsrv.net/gimg/www.rx7...91692ac687.jpg

Pretty much everything ready to be put back together

https://cimg7.ibsrv.net/gimg/www.rx7...8d264b8636.jpg

Cleaned the OEM mounting bolt

https://cimg8.ibsrv.net/gimg/www.rx7...76cf7a2d1b.jpg

Rotor ready with solid corner

Str3atWarrior 03-19-17 07:46 AM

https://cimg9.ibsrv.net/gimg/www.rx7...7271870baa.jpg

Rotor ready with solid corner

https://cimg1.ibsrv.net/gimg/www.rx7...0ee1d896c0.jpg

First housing

https://cimg4.ibsrv.net/gimg/www.rx7...bed3dbf807.jpg

Middle plate and E-Shaft

https://cimg2.ibsrv.net/gimg/www.rx7...1ce3cf53df.jpg

Second housing

https://cimg3.ibsrv.net/gimg/www.rx7...7d0c6c0181.jpg

All closed up and torqued to specs

https://cimg6.ibsrv.net/gimg/www.rx7...57bffe1614.jpg

Almost ready

https://cimg8.ibsrv.net/gimg/www.rx7...bd79379a5e.jpg

Almost ready

https://cimg9.ibsrv.net/gimg/www.rx7...489d2c3e86.jpg

Almost ready

https://cimg1.ibsrv.net/gimg/www.rx7...cfd45e6de5.jpg

Almost ready

https://cimg2.ibsrv.net/gimg/www.rx7...1ba8b9d45a.jpg

Almost ready

https://cimg4.ibsrv.net/gimg/www.rx7...1e8a034c1e.jpg

Going back in

https://cimg5.ibsrv.net/gimg/www.rx7...d60d5ef653.jpg

Engine is back in its place!

Of course, now in Quebec we got over 4 feet of snow, the project is on standby, but i'm now finishing modifying my intake, see my other post for it! (Wont double post images :P)

Str3atWarrior 03-19-17 07:51 AM

I'm missing a bunch of pictures of when i got the car, but basicly, i had to fix winow switch, replace the sunroof rack, had to redo the direction, ex owner had some ebay spacer on the car, i had to redo the whole alignment, everything was off front to back, lots of work involved. I'll try to find pictures later on.

Str3atWarrior 03-19-17 01:17 PM

Found some original pictures when i bought the car from a guy in Ontario!
https://cimg9.ibsrv.net/gimg/www.rx7...1fc0211f12.jpg

Ontario

https://cimg0.ibsrv.net/gimg/www.rx7...eb12518d6b.jpg

Ontario

https://cimg1.ibsrv.net/gimg/www.rx7...f33e7ace05.jpg

Ontario

https://cimg3.ibsrv.net/gimg/www.rx7...4da7007963.jpg

Ontario

https://cimg5.ibsrv.net/gimg/www.rx7...ad36151300.jpg

Arrived home!

https://cimg7.ibsrv.net/gimg/www.rx7...3d87b6347b.jpg

Arrived home!

https://cimg8.ibsrv.net/gimg/www.rx7...167d7ff4ee.jpg

Arrived home!

https://cimg0.ibsrv.net/gimg/www.rx7...8d3777d469.jpg

Arrived home!

Str3atWarrior 03-19-17 01:20 PM

My homemade Gauge Pod, couldn't find anything that would fit my 60mm Defi gauges so i decided to just make one! Not too bad looking for something that took less than 2hrs to make

https://cimg9.ibsrv.net/gimg/www.rx7...37aa8026d3.jpg

https://cimg0.ibsrv.net/gimg/www.rx7...1c526cb04c.jpg

https://cimg1.ibsrv.net/gimg/www.rx7...342486f28b.jpg

https://cimg3.ibsrv.net/gimg/www.rx7...7ac27115fb.jpg

https://cimg6.ibsrv.net/gimg/www.rx7...4e3ed92bb6.jpg

https://cimg9.ibsrv.net/gimg/www.rx7...5d6f3f9ba0.jpg

https://cimg0.ibsrv.net/gimg/www.rx7...9db0c467c6.jpg

https://cimg2.ibsrv.net/gimg/www.rx7...c884c112a4.jpg

https://cimg3.ibsrv.net/gimg/www.rx7...a108e9fc22.jpg

Str3atWarrior 03-19-17 01:24 PM

I didn't like the way the FTP light looked, didn't seem right to me that they were not illuminated by a bulb or something from the factory, so one day i had nothing better to do and i just integrated some 3mm flat top white LED i had laying around... Doesn't consume shit current wise, and i kind of like the look! Pictures doesn't show, but i sealed everything with 2 parts epoxy prior to install


https://cimg0.ibsrv.net/gimg/www.rx7...a649f74298.jpg

https://cimg2.ibsrv.net/gimg/www.rx7...aba377891e.jpg

https://cimg4.ibsrv.net/gimg/www.rx7...c31e43fda8.jpg

https://cimg5.ibsrv.net/gimg/www.rx7...f30abc2659.jpg

https://cimg6.ibsrv.net/gimg/www.rx7...28c3eb65b3.jpg

https://cimg7.ibsrv.net/gimg/www.rx7...8b0cbdb18b.jpg

https://cimg8.ibsrv.net/gimg/www.rx7...d7bda78708.jpg

https://cimg0.ibsrv.net/gimg/www.rx7...194f056af7.jpg

https://cimg1.ibsrv.net/gimg/www.rx7...11b6736447.jpg

WondrousBread 03-19-17 07:36 PM

I like your FTP lenses :)

I did something similar with LEDs because I wanted to add daytime running lights but not waste so much power by running the headlights constantly in the down position.


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