RX7Club.com - Mazda RX7 Forum

RX7Club.com - Mazda RX7 Forum (https://www.rx7club.com/)
-   Build Threads (https://www.rx7club.com/build-threads-294/)
-   -   4-Rotor FC Build (https://www.rx7club.com/build-threads-294/4-rotor-fc-build-974831/)

Narfle 03-13-12 05:06 PM

He can always remount it or put it in a different chassis if he so chooses.

RotaryEvolution 03-13-12 05:16 PM


Originally Posted by damic (Post 11015905)
2 x 12V battery's together on a 24V starter of a truck enough power to bring everything around.

yep but modifying the starter to work is the thing. only so much space for the starter on a TII tranny, then there is the issue with throw and gear sizes. lastly if using a 24v starter the trick would be using only one battery for the electrical system or running 3 batteries in total for the car(2 for starter circuit and 1 for electrical system which could be a mini).

i suppose the stock starter will work but for how long behind 24v is the question, will have to be in short bursts and hope it never floods. and it won't be getting recharged while driving.

John Huijben 03-13-12 05:20 PM

The goal is to end up with a pretty normal looking FC with an insane engine. The budget and time isn't really there to go all out with the chassis, and it doesn't interest me so much. This car is also going to be driven on the street most of the time, so comfort has a small part in it too. I am running coilovers and wide rubber though.

We'll see about the starter, the TII one does seem to work fine for a 20B with all the stock auxillaries, so I'm going to give it a go like this. I've got a few of them in case one burns out.

RotaryEvolution 03-13-12 05:29 PM

it probably will but i believe it will definitely be struggling. grannies mentioned it and had to resort to other methods to get theirs fired reliably, that homebrew 4 rotor on youtube sounds like a cow dying while trying to fire it up, worked though(but also believe it was a batch fire engine). probably be fine with a HD single battery with loads of CCA, like 900+.

John Huijben 03-13-12 05:40 PM

Batch fire engines are a PITA to start, because 2 rotors build compression at the same time, while this one only has 1 rotor building compression at the same time. You see the same thing with motorbikes, 4 cil 1000cc bikes have a smaller starter than the 2 cil 1000cc ones.

RAWhoquiam 03-14-12 12:10 AM

yeah, what are your plans for fuel management?

damic 03-14-12 01:16 AM

Or a starter of a mini van/ V8-V10-V12 is that not 12V?

j9fd3s 03-14-12 02:04 PM

i don't know about a 4 rotor starter, but on a 3 rotor, a T2 starter with a good battery is fine. mine initially had a PC680 battery, which worked, but had a short life. i went back to a stock battery and it was totally fine.

the other consideration is that the start map in the ecu needs to be pretty good. a stock ecu 13B car works fine with a lawnmower battery, because the stock ECU starts the car in 2-3 revolutions.

most standalones aren't tuned well enough to start in 2-3 cranks, so they need more battery....

RotaryEvolution 03-14-12 02:08 PM

well yes, but figuring a fresh engine with alot of variables that is when it will be most critical to have everything set up as close as possible. last thing you want to do is flood a 4 rotor with maps that are off, timing not phased properly or any of the other million things that can go wrong.

j9fd3s 03-14-12 08:18 PM


Originally Posted by Karack (Post 11017005)
well yes, but figuring a fresh engine with alot of variables that is when it will be most critical to have everything set up as close as possible. last thing you want to do is flood a 4 rotor with maps that are off, timing not phased properly or any of the other million things that can go wrong.

i didn't think about it, but you're right, its a given its going to get flooded/timing will be off etc, its just part of the tuning process....

scathcart 03-14-12 08:19 PM

Stock TII starter will turn over a 4 rotor at around 250 rpms, more than enough to get a tuned map to start reliably. Keeping voltage drop to a minimum on a relocated battery (figure around 110 amps draw on the starter for voltage drop calculations for sizing your feed wire, plus load from fuel pump) is a bigger issue. The cost of a heavy gauge run of copper front to rear (more with a rear mounted kill switch) and associated weight penalties usually has individuals running too small of a wire, and reducing the available voltage to their starter. I would imagine this is the case with the grannies install.

Clubuser 03-15-12 12:10 PM

What apex seals will you be using?
What will the compression ratio be?
Do you have the capability to do intake flow simulation to determine the benefits (if any) of GDI?
Wonder what effect, by having the injector placed on the underside of the runner near the flange and fuel injected at higher pressures, have on efficiency and max power. (I realize that area is a danger zone to have injectors but still curious).
Years ago, Edlebrock had a V8 open plenum intake manifold that had a few "speed bumps" at the and of each runner. They were there supposedly to introdude turbulence hence better lower-midrange performance. But I guess on a peripheral port one might not be interested in maximizing that RPM range.

PS- Your English is Xcellent. All in the Netherlands are taught English extensively?

j9fd3s 03-15-12 02:49 PM


Originally Posted by Clubuser (Post 11018113)
PS- Your English is Xcellent. All in the Netherlands are taught English extensively?

not to answer for john, but yes, it was my experience that english was almost the first language in the netherlands. the swedes, germans, dasnish, belgians, and most of the french speak excellent english too.

1990mazdarx7 03-15-12 03:41 PM

very impressive! cant wait to see more

Tofuman FC3S 03-16-12 03:31 AM


not to answer for john, but yes, it was my experience that english was almost the first language in the netherlands. the swedes, germans, dasnish, belgians, and most of the french speak excellent english too.
LMAO @ Ze French speaking ze English... They do, they just refuse to!

Riz.

damic 03-16-12 01:11 PM

Belgium is btw a 4 languages land: Dutch, French, English, German. The 2 first are the officials.

But about the starter, 110A on 12V is pretty low a normal starter on a car (Ford Focus 1.4 zetec) draws 200A if in good condition else de Amps goes up.

j9fd3s 03-16-12 01:44 PM


Originally Posted by Tofuman FC3S (Post 11018985)
LMAO @ Ze French speaking ze English... They do, they just refuse to!

Riz.

lol, yes... you have to ask, in french.

SystemIDx 03-16-12 03:47 PM

What an awesome build.

Kudos for having a project and actually putting work into it. :icon_tup:

Chunter 03-16-12 05:52 PM

Can't wait for the finished project! FC + a 4-Rotor is my dream rotary setup.

John Huijben 03-16-12 07:11 PM


Originally Posted by RAWhoquiam (Post 11016481)
yeah, what are your plans for fuel management?

Programmable ECU, already ordered it, waiting for it to come in at the moment.
Keeping the make and type under wraps for now since nobody has ever used one on a rotary before, let alone a 4-rotor, but it should work very well.



Originally Posted by j9fd3s (Post 11017355)
i didn't think about it, but you're right, its a given its going to get flooded/timing will be off etc, its just part of the tuning process....

Which is half the fun anyway :nod:, I can think of worse things to do than toying around with a laptop and a 4-rotor.



Originally Posted by Clubuser (Post 11018113)
What apex seals will you be using?
What will the compression ratio be?
Do you have the capability to do intake flow simulation to determine the benefits (if any) of GDI?
Wonder what effect, by having the injector placed on the underside of the runner near the flange and fuel injected at higher pressures, have on efficiency and max power. (I realize that area is a danger zone to have injectors but still curious).
Years ago, Edlebrock had a V8 open plenum intake manifold that had a few "speed bumps" at the and of each runner. They were there supposedly to introdude turbulence hence better lower-midrange performance. But I guess on a peripheral port one might not be interested in maximizing that RPM range.

PS- Your English is Xcellent. All in the Netherlands are taught English extensively?


OEM apex seals, 9.4 compression ratio, I can do some flow simulations but nothing as advanced as GDI or something like that without spending lots of time and effort. I did think about placing the injectors in the rotor housing, not in the combustion area, but in the top area of the housings. There is some info on that on page 2 or 3 or something of this topic.


smallupdate

Not a lot of work on the 4-rotor has been done this week so far. I've been doing a lot of work for others, mainly on rallycross cars because the season starts next week. Did do some more exhaust designs though. Already did a basic design but it didn't fit the chassis well. I check the fitting by printing out a top, side and front view of the header on a 1:1 scale, cut it out so I'll end up with 3 templates, and check fitting with the templates on the car. That will give me a quick view of what works and what doesn't. So far I've tested 2 designs on the car using templates, just finished the 3rd one which I'll test tomorrow.

https://lh6.googleusercontent.com/-9...Comparison.JPG

Pretty difficult to get this right, there are a lot of factors to keep track of, header length, fitment with chassis and intake runners, room for thermal expansion, ease of manufacturing, room to get to the flange nuts and collector position are just a few.
I'll get it right though :icon_tup:

junito1 03-16-12 08:05 PM

Most aftermarket ecu's have delayed starts dont they?(for priming purposes)
IS this why you guys think they dont start easy? When i was checking for spark i realized this. takes a few turns before the ecu even tried to send signal. But once it does it fires right up.

tegheim 03-17-12 07:20 AM

Those designs you don't need you could send to sweden :D

John Huijben 03-18-12 05:15 PM

Exhaust Design #3 fitted great, so I'm going to try to build it, should look a bit like this when done:

https://lh5.googleusercontent.com/-z...sign%25203.JPG


Made a jig to fabricate the exhaust.

https://lh4.googleusercontent.com/-P...2/CIMG1182.JPG

Etan 03-18-12 10:04 PM

Amazing feat of engineering man. Great job on this.

njhns92 03-19-12 12:02 AM

As far as modeling the exhaust manifold, I like to use sweeps and different profiles, but find that difficult to recreate in real life haha. What I mean is did you create each piece of tube and create an assembly? Or are you just really that good at creating sweep patterns in Solidworks?

Good work with the build as always :) its always a pleasure and motivation when I see your progress.


All times are GMT -5. The time now is 02:48 AM.


© 2024 MH Sub I, LLC dba Internet Brands