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12a Rebuild: One Tension Bolt with Short Threads

Old 08-12-14, 06:44 PM
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12a Rebuild: One Tension Bolt with Short Threads

Setting up for the stack assembly.

I noticed when pulling the tension bolts one had short threads compared to all the others. Its at the very top, #15 in the tightening sequence (image).

Is this correct to have one short-thread bolt and it is #15?


I've searched but came up empty here and in the documents (could be I missed the reference).
Attached Thumbnails 12a Rebuild: One Tension Bolt with Short Threads-dscn0690.jpg  
Old 08-12-14, 09:06 PM
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that's a new one on me. i've never seen that before.

can you snap a photo of the head? maybe someone just bought something from a hardware store to replace a lost or broken bolt. sometimes they snap in use (presumably due to vibrations) or when removing them.
Old 08-13-14, 02:12 AM
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I've never had a bolt snap in use or during removal, and I've torn down some 30 year olds whose tension bolts didn't want to budge.

That is a bolt from the '70s! They are supposedly slightly more likely to snap during use if you rev to the moon where they could resonate (like past 10 grand which you will never do) so Mazda started making the threaded section longer.

Once you engine is assembled, tap the outside bolt with a finger. It'll ring at a certain frequency. Match that in revs, and you know how an opera singer can break a wine glass?

To make a long story short (no pun intended), don't worry about it. Use it and I guess you can put it back in the same hole. It won't break


until the fat lady sings.
Old 08-13-14, 03:52 AM
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so far, i've never pulled an engine where a bolt was already broken, but i have had 2 break on as many engine while removing them. one of them my friend (at whose shop i was working that day) had to heat it with his torch in order to get it out the front housing.
Old 08-13-14, 06:13 AM
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Correction: The bolt is exactly the same length as the others except the long one on the outside bottom.

The threads are just shorter.

(But I did have the broken dowel pin lower right.)

I'll put it back where it came from.

(This is an Atkins rebuilt from 1997.)
Old 08-13-14, 09:30 AM
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Anyone else use the rubber-hose trick on the outside bolt to prevent harmonic vibration?

I always have since it's mentioned in Emanuel & Downing's book & that's what I had as my first rebuild reference.

Old 08-13-14, 09:35 AM
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Originally Posted by DivinDriver
Anyone else use the rubber-hose trick on the outside bolt to prevent harmonic vibration?
peepers got the RB silicon method, it made a MESS!
Old 08-13-14, 10:02 AM
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i haven't tried the rubber hose because it seemed pointless to me since we can all see that bolt. i am more worried about the other 16 to 17 - potential water leaks and all that. so the outside bolt just gets silicone like all the others.
Old 08-13-14, 12:35 PM
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Originally Posted by diabolical1
i haven't tried the rubber hose because it seemed pointless to me since we can all see that bolt. i am more worried about the other 16 to 17 - potential water leaks and all that. so the outside bolt just gets silicone like all the others.
I'd be more worried about the effects of a bolt hitting the backside of the flywheel at XXXX rpm...
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