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My 86 GXL Neverending fun!

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Old 03-19-17, 07:44 AM
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My 86 GXL Neverending fun!

Figured out it was about time i make a build thread for this one! Got the car a year and a half ago. Long story short, transmission crapped on me the first week, lost 1-2 (made a post about it if some of you remembers).

Replaced the transmission, everything seemed to go well, but always had some overheating trouble. Found out that i had a bad cracked iron. Found a used engine for next to nothing, from a local guy saying it was working well. Super happy, i removed the engine and installed this one. Well, guess what... Bad iron too... Since i just put the engine in i figured i'd tuff it out for the time being. Was able to run it like this for maybe 2 months before it really gave on me, next to my place, with a really big cloud of smoke from burning coolant. Found another guy with a used engine, told me it was running when he removed it. Installed this one and, because i'm that kind of lucky guy, engine was bad from the start.

At this point, i decided it was time to just dismount my 3 engines and just rebuild one. I traded the internals of one engine to a fellow RX Quebec member and friend for a rebuild kit, and i traded some FB stuff to another member and friend for some 2 pieces Apex seals.

Here are some pictures of my rebuild, both in progress and once finished :



Engine removed



Dismounted



Dismounted



Just my luck, bad iron



Cleaning the housings



Painting the housings



Painting the housings



Painting the irons



Curing the paint, Quebec style :p



Curing the paint, Quebec style :p



Middle plate i got from Derwin Tuning



Rear plate tap
Old 03-19-17, 07:45 AM
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Rear plate tap



Rear plate ready



Cleaning the rotors



Cleaning the rotors



Rotors ready



Water pump housing prep and paint



Water pump paint



Oil pan prep and painting



Front cover prep and painting



Pretty much everything ready to be put back together



Cleaned the OEM mounting bolt



Rotor ready with solid corner
Old 03-19-17, 07:46 AM
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Rotor ready with solid corner



First housing



Middle plate and E-Shaft



Second housing



All closed up and torqued to specs



Almost ready



Almost ready



Almost ready



Almost ready



Almost ready



Going back in



Engine is back in its place!

Of course, now in Quebec we got over 4 feet of snow, the project is on standby, but i'm now finishing modifying my intake, see my other post for it! (Wont double post images :P)
Old 03-19-17, 07:51 AM
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I'm missing a bunch of pictures of when i got the car, but basicly, i had to fix winow switch, replace the sunroof rack, had to redo the direction, ex owner had some ebay spacer on the car, i had to redo the whole alignment, everything was off front to back, lots of work involved. I'll try to find pictures later on.
Old 03-19-17, 01:17 PM
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Found some original pictures when i bought the car from a guy in Ontario!


Ontario



Ontario



Ontario



Ontario



Arrived home!



Arrived home!



Arrived home!



Arrived home!
Old 03-19-17, 01:20 PM
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My homemade Gauge Pod, couldn't find anything that would fit my 60mm Defi gauges so i decided to just make one! Not too bad looking for something that took less than 2hrs to make

















Old 03-19-17, 01:24 PM
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I didn't like the way the FTP light looked, didn't seem right to me that they were not illuminated by a bulb or something from the factory, so one day i had nothing better to do and i just integrated some 3mm flat top white LED i had laying around... Doesn't consume **** current wise, and i kind of like the look! Pictures doesn't show, but i sealed everything with 2 parts epoxy prior to install


















Old 03-19-17, 07:36 PM
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I like your FTP lenses

I did something similar with LEDs because I wanted to add daytime running lights but not waste so much power by running the headlights constantly in the down position.




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