3rd Generation Specific (1993-2002) 1993-2002 Discussion including performance modifications and Technical Support Sections.
Sponsored by:

Power To Manual Steering

Thread Tools
 
Search this Thread
 
Old 01-16-04, 08:00 PM
  #1  
Audi Information Station

Thread Starter
 
Join Date: Dec 2003
Location: Annapolis, MD
Posts: 19
Likes: 0
Received 0 Likes on 0 Posts
Power To Manual Steering

I just prefer the manual steering, so I was just wondering if anyone has done a power to manual steering swap, or if there is a kit for that matter.
Old 01-16-04, 08:02 PM
  #2  
Rotary Freak

 
mad_7tist's Avatar
 
Join Date: Jan 2004
Location: tampa
Posts: 1,899
Likes: 0
Received 0 Likes on 0 Posts
why? i lived in chicago lots of parking to be done. how come you want manual? i will try and find the write up.
Old 01-16-04, 08:09 PM
  #3  
Senior Member

 
1badd7's Avatar
 
Join Date: Nov 2002
Location: Salem, OR
Posts: 256
Likes: 0
Received 0 Likes on 0 Posts
I have a fd and got a manual steering rack from a fc. It's not bad at all. I can still turn with one hand. I removed my power steering and a/c. You have to do a little modification. Didn't need all that clutter!!!
Old 01-16-04, 09:14 PM
  #4  
Rotary Enthusiast

 
Sponge Bob Square Pants's Avatar
 
Join Date: Nov 2003
Location: Canada
Posts: 814
Likes: 0
Received 0 Likes on 0 Posts
Manual all the way.
The Rx-7 is a light enough car, and the weight distribution is good enough that power steering isn't required.
You can save lots of weight by changing. Just taking out the pump and lines saves some weight (maybe 25 lbs) but that is actually more steering effort than just a broken pump.
By changing over to a manual steering rack, you can save more weight (maybe over 80lbs) and it's very easy to steer, more responsive, and you can get a better feel for the road.

Plus less clutter, and less parts possible to break.
Old 01-16-04, 10:15 PM
  #5  
Rotary Freak
 
alberto_mg's Avatar
 
Join Date: Aug 2002
Location: nyc+li, ny
Posts: 2,690
Likes: 0
Received 0 Likes on 0 Posts
Jason from the rx7store did it. Search on it. One of my Turbo IIs had a manual rack and it felt pretty good. Parallel parking took a little more effort, but no biggee.
Old 01-16-04, 10:20 PM
  #6  
PV = nRT

 
clayne's Avatar
 
Join Date: Jan 2003
Location: New Zealand (was California)
Posts: 2,250
Likes: 0
Received 0 Likes on 0 Posts
Sponge,

25 lb reduction from removing the pump, but 80 lb reduction from removing the power steering rack?

No.

Weight reduction from a straight manual rack compared to a manual w/ power assist fitted rack is not more than 5 lb.

Removing the pump and lines is not more effort than leaving the pump installed but not driven by a belt - in fact, it's less effort in the former.
Old 01-16-04, 11:05 PM
  #7  
Rotary Enthusiast

 
Sponge Bob Square Pants's Avatar
 
Join Date: Nov 2003
Location: Canada
Posts: 814
Likes: 0
Received 0 Likes on 0 Posts
I did a bit of touch up research on this. I couldn't find any hard evidence where people had done the conversion and weighed the differences. I found a few claims though...

10-25 lbs came up a lot when talking about removing the pump (including brackets, etc)
It was hard to find info on the rack, but I found a few numbers mentioned: 20 lbs, 60lbs, and 100lbs difference. Hmm.

So basically, this is of no help, I have no idea what the weight savings are. I'm going to do some more research, see what I can come up with, b/c it's something that really should be known.
I think there used to be a listing of weight of parts on www.fc3s-pro.com that *might* have had the racks listed, but the site is down now.

Also, is there different ratios between the two racks?

Last edited by Sponge Bob Square Pants; 01-16-04 at 11:28 PM.
Old 01-16-04, 11:43 PM
  #8  
Glug Glug Glug Burp

 
jdhuegel1's Avatar
 
Join Date: Jan 2002
Location: Scott AFB, IL
Posts: 3,819
Likes: 0
Received 0 Likes on 0 Posts
Here's all the information you need my friend. Jason is the man!

https://www.rx7club.com/showthread.p...hreadid=224664
Old 01-17-04, 12:43 AM
  #9  
Eats, Sleeps, Dreams Rotary

 
Fatman0203's Avatar
 
Join Date: May 2003
Location: MIA
Posts: 3,639
Likes: 0
Received 0 Likes on 0 Posts
Quick question. Manual, as in just straight line through?? My father is into his old Bel Airs, and he this thing called *poor mans* power steering that works with bearings. They feeling is good, you can park ALOT easier and you still get that "manuaL" feeling. Possible to do this to an FD?
Old 01-17-04, 06:52 AM
  #10  
PV = nRT

 
clayne's Avatar
 
Join Date: Jan 2003
Location: New Zealand (was California)
Posts: 2,250
Likes: 0
Received 0 Likes on 0 Posts
Don't bother.

Guys, the power assisted rack in the FD is STILL a rack and pinion manual rack, at the core.
Old 01-17-04, 05:47 PM
  #11  
Audi Information Station

Thread Starter
 
Join Date: Dec 2003
Location: Annapolis, MD
Posts: 19
Likes: 0
Received 0 Likes on 0 Posts
Thanks alot Fatman0203, i looked for it but could not find it. That answers all my questions.
Old 01-17-04, 06:39 PM
  #12  
Eats, Sleeps, Dreams Rotary

 
Fatman0203's Avatar
 
Join Date: May 2003
Location: MIA
Posts: 3,639
Likes: 0
Received 0 Likes on 0 Posts
Np, but has anyone answer my question. Can you do some sort of bearings to do the steering of the FD to make turning easier but still keep the manual feeling?
Old 01-17-04, 06:47 PM
  #13  
PV = nRT

 
clayne's Avatar
 
Join Date: Jan 2003
Location: New Zealand (was California)
Posts: 2,250
Likes: 0
Received 0 Likes on 0 Posts
No.

The manual steering is not hard at all when the fluid is drained to a lubrication level only.
Old 01-17-04, 06:48 PM
  #14  
Glug Glug Glug Burp

 
jdhuegel1's Avatar
 
Join Date: Jan 2002
Location: Scott AFB, IL
Posts: 3,819
Likes: 0
Received 0 Likes on 0 Posts
Did you guys read the discussion in the link I posted? I didn't read through all of it.. But there's a lot of information there..

The Power assisted rack in the FD is manual at the core, yes. But I can promise you that the FD rack looped and plugged and a manual rack from a FC feel completely different. I've had both. There are others here that will agree..

Jimlab has some great information on fully converting the FD rack to manual and what it costs and the difference in ratios between the FD and FC racks... All you have to do is search around a little bit. This topis has had the living **** beat out of it on several occasions...
Old 01-17-04, 06:55 PM
  #15  
PV = nRT

 
clayne's Avatar
 
Join Date: Jan 2003
Location: New Zealand (was California)
Posts: 2,250
Likes: 0
Received 0 Likes on 0 Posts
Yep.

The only reason I'm not running the FC rack is because I'd rather not move up in ratio - I want down.

I myself am looking at the possibility of adapting an S2000 rack to an FD.
Old 01-17-04, 07:07 PM
  #16  
Glug Glug Glug Burp

 
jdhuegel1's Avatar
 
Join Date: Jan 2002
Location: Scott AFB, IL
Posts: 3,819
Likes: 0
Received 0 Likes on 0 Posts
Originally posted by clayne
Yep.

The only reason I'm not running the FC rack is because I'd rather not move up in ratio - I want down.

I myself am looking at the possibility of adapting an S2000 rack to an FD.
Yeah... I understand about the ratio.. I figure I'll give it a try and if it's too funky I'll go back to square 1. There is a place (forgot the name) that does the full manual conversion to the FD rack.. Might go that route. I think it's like 115.00 or something.
Old 01-19-04, 06:24 PM
  #17  
Super Snuggles

 
jimlab's Avatar
 
Join Date: Feb 2001
Location: Redmond, WA
Posts: 10,091
Received 32 Likes on 17 Posts
Originally posted by jdhuegel1
There is a place (forgot the name) that does the full manual conversion to the FD rack.. Might go that route. I think it's like 115.00 or something.
Maval Gear, $165.00 for the conversion, $60 extra if you don't want to send them your rack for the core.

www.mavalgear.com
Old 01-19-04, 08:22 PM
  #18  
Glug Glug Glug Burp

 
jdhuegel1's Avatar
 
Join Date: Jan 2002
Location: Scott AFB, IL
Posts: 3,819
Likes: 0
Received 0 Likes on 0 Posts
Originally posted by jimlab
Maval Gear, $165.00 for the conversion, $60 extra if you don't want to send them your rack for the core.

www.mavalgear.com
There you are! Thanks jimlab.
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
ncds_fc
2nd Generation Specific (1986-1992)
17
09-10-15 03:52 AM
LMBTG
New Member RX-7 Technical
4
09-02-15 07:01 PM
c0rpse
2nd Generation Specific (1986-1992)
1
08-25-15 11:50 PM



Quick Reply: Power To Manual Steering



All times are GMT -5. The time now is 03:18 PM.